Detachable Power-On Probe for UV Alignment Apparatus
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Solution Overview
Problem
The existing alignment ultraviolet liquid crystal irradiation devices require frequent replacement of the entire power-on carrying apparatus, leading to significant waste of time, labor, and cost, as only the power-on probe and connector need to be matched with different products, while the rest of the apparatus remains unchanged.
Innovation Solution
A power-on carrying apparatus with a detachable carrying mechanism featuring a sliding rail and sliding block system, allowing the power-on probe to be easily replaced and adjusted, while the rest of the apparatus remains intact, reducing the need for full apparatus replacement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the entire power-on carrying apparatus is replaced when switching products, then the power-on probe can be matched with different products, but it causes waste of time, labor, and cost
Solution Approach 1:
The power-on carrying apparatus is divided into two parts: a reusable base and a replaceable power-on probe assembly. The base includes the carrying mechanism with sliding rail and sliding block, while the power-on probe is detachably fixed on the sliding block. This segmentation allows only the power-on probe to be replaced when switching products, while the base remains unchanged, thereby reducing replacement time and cost while maintaining adaptability to different products.
2Adaptability or versatility
If the entire power-on carrying apparatus is replaced when switching products, then the power-on probe can be matched with different products, but it causes waste of labor and cost
Solution Approach 1:
The power-on carrying apparatus is divided into two parts: a reusable base and a replaceable power-on probe assembly. The base includes the carrying mechanism with sliding rail and sliding block, while the power-on probe is detachably fixed on the sliding block. This segmentation allows only the power-on probe to be replaced when switching products, while the base remains unchanged, thereby reducing replacement time and cost while maintaining adaptability to different products.
3Loss of time
If the power-on probe is detachably fixed on the carrying mechanism, then replacement time is reduced, but the structure becomes more complex
Solution Approach 1:
The power-on carrying apparatus is divided into two parts: a reusable base and a replaceable power-on probe assembly. The base includes the carrying mechanism with sliding rail and sliding block, while the power-on probe is detachably fixed on the sliding block. This segmentation allows only the power-on probe to be replaced when switching products, while the base remains unchanged, thereby reducing replacement time and cost while maintaining adaptability to different products.
Solution Approach 2:
The power-on probe is designed to be movable along the sliding rail and can be fixed at different positions using the sliding block. This dynamic design allows the power-on probe to be easily positioned and secured at various locations, facilitating quick replacement while maintaining operational flexibility. The detachable connection enables the probe to be removed and repositioned without affecting the base structure.
Data Source
AI summary
This application discloses a power-on carrying apparatus, configured to carry a power-on probe to power on a display substrate. The power-on carrying apparatus includes a base and a carrying mechanism. The carrying mechanism is arranged on the base and may move relative to a power-on contact of the display substrate. The carrying mechanism is configured to carry the power-on probe, and the power-on probe is detachably fixed on the carrying mechanism to be electrically connected to the display substrate. This application further discloses an alignment ultraviolet liquid crystal irradiation device having the foregoing power-on carrying apparatus.