Detachable Reel Apparatus for Tape Processing Position Stability
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing electronic component supply apparatuses require replacement of both the reel holding unit and the electronic component exposure unit when resupplying with new or different component stored tapes, which can disrupt the electronic component take-out position, leading to defective component retrieval and the need for re-instruction of the take-out position.
Innovation Solution
A detachable reel apparatus and tape processing apparatus configuration, where the reel apparatus with a tape reel wound with component stored tape is separable from the tape processing apparatus with an electronic component exposure unit, allowing for easy replacement and resupply of tapes without altering the take-out position.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the reel holding unit and electronic component exposure unit are integrated as a single replaceable module, then the ease of operation for tape replacement is improved, but the reliability of component take-out position is worsened due to potential displacement
Solution Approach 1:
The system is divided into two independent replaceable units: the reel holding unit and the electronic component exposure unit. The reel holding unit can be replaced without disturbing the exposure unit, which remains fixed in position. This segmentation allows easy tape replacement while maintaining the reliability of the component take-out position, as the exposure unit with its precise positioning is preserved separately from the replaceable reel unit.
2Ease of operation
If the entire first part including reel holding unit and exposure unit is replaced as a whole, then the ease of operation for tape resupply is improved, but the loss of time for re-instructing take-out position increases
Solution Approach 1:
By segmenting the system into replaceable reel holding units and a fixed exposure unit, the patent eliminates the need to re-instruct the take-out position. The exposure unit remains in place with its positioning information intact, while only the reel holding unit needs to be replaced. This resolves the contradiction by maintaining ease of operation for tape resupply while avoiding the time loss associated with re-instructing the take-out position.
3Reliability
If the reel holding unit and exposure unit are made detachable separately, then the reliability of component take-out position is improved, but the device complexity increases
Solution Approach 1:
The patent implements a straightforward segmentation into two detachable units with standardized interfaces. The reel holding unit can be easily attached and detached from the exposure unit without complex mechanisms. This simple segmentation approach improves reliability by allowing the exposure unit to remain fixed while enabling easy replacement of the reel unit, without significantly increasing device complexity.
Data Source
AI summary
An electronic component supply apparatus (1) includes a reel apparatus (2) and a tape processing apparatus (3). The reel apparatus (2) has a tape reel (8) with a component stored tape (100) wound thereon, the component stored tape (100) having electronic components (105) stored therein. The tape processing apparatus (3) has an electronic component exposure unit (18) that exposes the electronic components (105), that are stored in the component stored tape fed from the reel apparatus (2), so as to be taken out from the component stored tape. The reel apparatus (2) is detachable from the tape processing apparatus (3).