Detachable Sensing Module Bracket for Flexible LED Lamp Installation
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Solution Overview
Problem
Existing sensing modules in LED lamps are integrated into the lamp before factory assembly, making them inflexible and limiting user customization to meet specific environmental needs.
Innovation Solution
An accessory structure for a sensing module comprising a detachable sensor, L-shaped bracket, male terminal, and plug-in connection terminals, allowing users to install the module on-site and facilitate quick connection/disconnection, with a tail clip for aesthetic and strain prevention, and a replaceable sensor design.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the sensing module is integrated into the lamp before factory assembly, then the product is manufactured efficiently, but the product becomes inflexible and cannot be customized for different environments
Solution Approach 1:
The sensing module is divided into separate components (sensor, L-shaped bracket, male terminal) that can be independently manufactured and then assembled on-site. This segmentation allows the lamp to be produced efficiently without the sensing module, while enabling customization at the installation location according to specific environmental requirements.
Solution Approach 2:
The sensing module is extracted from the factory assembly process and positioned as a separate accessory that can be installed on-site. This extraction maintains manufacturing efficiency for the lamp body while providing the flexibility to adapt sensing functionality to different environments based on actual needs.
2Adaptability or versatility
If the sensing module is made as a detachable accessory, then user flexibility and adaptability are improved, but the installation complexity increases
Solution Approach 1:
Multiple components (sensor, L-shaped bracket, male terminal) are merged into a single integrated accessory unit that functions as one cohesive module. This merging simplifies the installation process by reducing the number of separate parts to handle, while still providing the flexibility of detachable installation.
Solution Approach 2:
The L-shaped bracket serves as an intermediary component between the sensor and the lampshade, providing a standardized interface for attachment. This intermediary structure simplifies the connection process and reduces installation complexity by establishing a clear mounting mechanism.
3Productivity
If plug-in connection terminals are designed in the sensor and sensing controller, then installation efficiency is improved, but the device complexity increases
Solution Approach 1:
The male and female terminals are designed as universal connection interfaces that can be quickly plugged together to establish electrical connection. This standardized terminal design enables rapid installation and disconnection without complex wiring procedures, while the terminal structure itself is optimized to handle multiple connection functions.
Data Source
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AI summary
The patent discloses an accessory structure for sensing module, which includes a lamp and a sensing module accessory. The sensing module accessory includes a sensor, an L-shaped bracket and a male terminal connected with a signal line of the sensor, the sensor being detachably mounted on the L-shaped bracket. The lamp is provided with a lampshade, and the L-shaped bracket is detachably mounted in the lampshade. A side wall of the lampshade is provided with a threading hole penetrating therein and fixing holes located on both sides of the threading hole, an outer wall of the lampshade is provided with a sensing controller, and the sensing controller is provided with a female terminal adapted to the male terminal. The patent solves the limitation of market products and makes the sensing module an accessory, so that users can freely choose whether to install the sensing module according to actual needs at the installation site, which greatly facilitates on-site installation for users and can also reduce the cost of storage and turnover transportation.