Detachable Sweat-Absorbing Pad with Resilient Clip

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Solution Overview

Problem

Conventional headwear materials are inadequate in absorbing and retaining sweat, leading to sweat drips and potential safety hazards, while also causing dirtiness and foul odors due to the inability to manage moisture effectively.

Innovation Solution

A sweat-absorbing pad with a detachable design, featuring a resilient clip system and layers of absorbent and impervious materials, which can be easily attached to sweatbands using hook-and-loop fasteners or magnets, to capture and block sweat from passing through to the headwear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional thin materials are used in headwear, then the headwear remains lightweight and simple, but the sweat absorption and retention capability is insufficient

Engineering Contradiction:
Improvesweat absorption capabilityVSAvoidheadwear structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The sweat management system is divided into separate functional components: the headwear with integrated sweatband and the detachable sweat-absorbing pad. This segmentation allows the headwear to remain simple while the absorption function is provided by a separate component that can be attached when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sweat-absorbing pad acts as an intermediary component between the wearer's head and the headwear. It intercepts sweat before it can penetrate the headwear materials, preventing the headwear from becoming soiled while maintaining its original simple structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If sweat-absorbing materials are integrated into headwear, then sweat retention improves, but the headwear becomes difficult to clean and develops foul odors

Engineering Contradiction:
Improvesweat retention capabilityVSAvoidcleanability and maintenance
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

By separating the sweat-absorbing function into a detachable pad, the headwear itself remains clean and maintainable. The pad that contacts sweat can be removed, washed, or replaced independently, while the headwear structure remains easy to care for.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detachable pad design allows the sweat-absorbing component to be discarded after use or when soiled, and a clean pad can be attached in its place. This eliminates the need to clean the entire headwear while maintaining effective sweat management.

Inventive Principle:
Principle #34Discarding and recovering

3Quantity of substance

If sweat-absorbing materials are integrated into headwear, then sweat retention improves, but sweat may still dribble down onto the wearer's face

Engineering Contradiction:
Improvesweat retention capabilityVSAvoidsweat dripping onto face
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The sweat-absorbing pad serves as an intermediary barrier that completely intercepts sweat flow. It is positioned and configured to capture sweat before it can overcome the retention capability and dribble down onto the wearer's face, providing an additional layer of protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sweat-absorbing pad utilizes composite material structures with absorbent layers and impervious layers working together. The absorbent layer captures sweat while the impervious layer prevents it from passing through, creating a multi-layer defense against sweat dripping.

Inventive Principle:
Principle #40Composite materials

4Duration of action of stationary object

If a permanent sweat-absorbing structure is integrated into headwear, then sweat management is continuous, but the headwear cannot be adapted to different types or reused across multiple headwear items

Engineering Contradiction:
Improvecontinuous sweat managementVSAvoidcompatibility with different headwear
Core Design Contradiction:
Duration of action of stationary objectVSAdaptability or versatility

Solution Approach 1:

The attachment mechanism allows the sweat-absorbing pad to be dynamically attached and detached from different headwear items as needed. This provides continuous sweat management when attached while maintaining versatility to work with various headwear types.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The detachable pad design with universal attachment mechanisms (such as clips, snaps, or adhesive) allows a single pad to be used with multiple different types of headwear, providing adaptability and versatility while maintaining continuous sweat management capability when attached.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sweat-absorbing pad effectively keeps headwear clean, reduces waste by minimizing sweat-related dirtiness, and provides a convenient, reusable solution for various types of headwear, enhancing user safety by preventing sweat from reaching the eyes or other hazardous areas.

Implementation Method 1

The absorbent layer is constructed to absorb sweat from a user's head or forehead

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

the impervious layer is constructed to block the sweat from passing through to the sweatband or the headwear

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 3

The clip arm is resilient to bias against the clip body

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11406153B2Sweat-absorbing pad for use with headwear
Publication Date: 2022.08.09 KIM WILLIAM
  • US11406153B2 patent drawing
  • US11406153B2 patent drawing
  • US11406153B2 patent drawing

AI summary

A sweat-absorbing pad for use with a headwear having a sweatband, which includes a body with a front surface that is configured to contact, at least in part, a user's head or forehead to absorb sweat; and a first clip. The first clip includes a clip body which includes a base, first and second legs, and a clip arm. The first and second legs extend from the base, and the clip arm extends from the base. The clip arm is substantially parallel to the first and second legs, and the clip arm is resilient to bias against the clip body. The clip body is substantially received in the body. Furthermore, the first clip, configured to receive at least a portion of the sweatband, fitted in between the body and the clip arm, such that the sweat-absorbing pad is detachably fixed to the sweatband.