Detecting Liquid Pools in Hydrocarbon Pipelines

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Detecting and quantifying liquid pools in hydrocarbon fluid pipelines is challenging due to difficulties in predicting possible locations and estimating the amount of liquid condensate, which can reduce production and transportation efficiency and lead to corrosion.

Innovation Solution

The use of existing pressure-inducing devices and pressure transducers to generate and analyze pressure waves, allowing for the detection of liquid pooling without intrusive methods, by creating a pressure wave that interacts with liquid pooling volumes and analyzing the reflections to estimate location and volume using inverse modeling and machine-learning algorithms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If intrusive methods are used to detect liquid pooling, then detection accuracy is improved, but pipeline operations are disrupted and complexity increases

Engineering Contradiction:
Improveliquid pooling detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses pressure waves as an intermediary to detect liquid pooling indirectly. Instead of placing sensors directly in the liquid or using intrusive probes, pressure waves are generated by normal pipeline operations and their reflections are analyzed to detect liquid pools, thus avoiding pipeline disruption while maintaining detection accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical intrusion detection systems with acoustic/pressure wave-based detection. By analyzing pressure wave reflections from liquid pools using existing pipeline pressure data, the system achieves accurate detection without mechanical sensors in the liquid stream, reducing overall system complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If traditional pressure monitoring is used, then pipeline operation continuity is maintained, but liquid pooling detection capability is insufficient

Engineering Contradiction:
Improvepipeline operation continuityVSAvoidliquid pooling detection difficulty
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements feedback by analyzing reflections of pressure waves generated during normal pipeline operations. The pressure transducers continuously monitor pressure variations, and when reflections indicating liquid pools are detected, this information feeds back to identify pooling locations without interrupting pipeline flow, thus maintaining productivity while enabling detection

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of liquid pooling conditions by continuously analyzing pressure wave reflections during normal operations. By detecting pooling early through pressure variations before they cause significant problems, the system maintains pipeline continuity while providing early warning capability

Inventive Principle:
Principle #10Preliminary action

3Productivity

If liquid pooling is not detected, then pipeline operations continue uninterrupted, but production efficiency decreases and corrosion occurs

Engineering Contradiction:
Improvehydrocarbon flow rateVSAvoidcorrosion and production loss
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent enables the pipeline system to self-diagnose liquid pooling conditions using its own operational pressure data. By analyzing pressure wave reflections from the pipeline's natural pressure variations, the system identifies pooling locations and volumes, allowing for timely remediation that maintains hydrocarbon flow rates and prevents corrosion without requiring external intervention

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables non-invasive detection and quantification of liquid pools, allowing for appropriate remedial actions to increase hydrocarbon flow rates and prevent corrosion, thereby ensuring uninterrupted pipeline operations.

Implementation Method 1

A pressure wave can be generated by a pressure-inducing device in line with the hydrocarbon pipeline

Methodology Applied
Scientific EffectPressure wave: Sound

Implementation Method 2

The pressure-inducing device can have a pre-determined operation profile, which can be compared against a recorded pressure that is the reflection of the pressure wave against the liquid pooling

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3857175B1Detecting and quantifying liquid pools in hydrocarbon fluid pipelines
Publication Date: 2023.09.06 HALLIBURTON ENERGY SERVICES INC
  • EP3857175B1 patent drawingFigure 1
  • EP3857175B1 patent drawingFigure 2
  • EP3857175B1 patent drawingFigure 3

AI summary

Pressure-inducing devices and pressure transducers can be used to detect and quantify liquid pools in hydrocarbon fluid pipelines. Pressure fluctuations can be detected by a pressure transducer, where the pressure fluctuations are the response of a pressure-inducing device outputting a pressure signal in a pipe carrying hydrocarbons. Variation in a pipe diameter caused by pooling or deposition can be estimated using an inverse model. The pooling or depositions can be classified by applying a machine-learning model to the pressure fluctuations. The variation in pipe diameter can be converted to an equivalent liquid volume for pooling locations. A pooling or deposition location and volume can be output and used for determining an action on the pipe to remove the pooling or deposition.