Detector Segmentation for Reflectometry Alignment Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems for reflectometry, ellipsometry, and polarimetry require frequent realignment due to small changes in the angle and plane of incidence caused by sample orientation changes, such as lateral shifts or rotations, which increases the need for adjustments and reduces measurement accuracy.

Innovation Solution

A system comprising a source of electromagnetic radiation, a focusing lens, a sample, and a detector with dimensions smaller than the reflected beam, where a collimating lens is used to intercept less than the entire expanding or collimated beam, minimizing changes in the angle and plane of incidence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the detector intercepts the entire reflected beam, then the signal intensity is maximized, but any change in sample orientation causes significant changes in the angle and plane of incidence

Engineering Contradiction:
Improvesignal intensityVSAvoidangle and plane of incidence accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The detector is designed to intercept only a portion (segment) of the reflected beam rather than the entire beam. This segmentation allows the system to maintain measurement precision by reducing sensitivity to orientation changes while still capturing sufficient signal intensity for accurate measurements.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If the detector size is increased to capture more beam, then measurement signal is improved, but the system becomes more sensitive to sample orientation changes

Engineering Contradiction:
Improvemeasurement signal qualityVSAvoidtolerance to orientation changes
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The detector intentionally captures only a partial portion of the reflected beam rather than attempting to capture the entire beam. This partial action approach provides an optimal balance between maintaining adequate measurement signal quality and reducing sensitivity to sample orientation changes, thereby improving adaptability.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If manual realignment procedures are performed frequently, then measurement accuracy is maintained, but time consumption and operational complexity increase

Engineering Contradiction:
Improvealignment accuracyVSAvoidrealignment time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system provides self-alignment functionality where the detector's partial beam interception geometry automatically compensates for sample orientation changes. This self-service mechanism eliminates the need for frequent manual realignment procedures, saving time while maintaining measurement accuracy through the inherent geometric compensation of the detection system.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the impact of sample orientation changes on the effective angle and plane of incidence detected, minimizing the need for realignment and maintaining measurement accuracy across small positional and rotational changes.

Implementation Method 1

a focusing lens; In use said source of beam of electromagnetic radiation is caused to direct a beam of electromagnetic radiation through said focusing lens such that the resulting focused beam reflects from said sample

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 2

a collimating lens before said detector, which serves to provide collimated electromagnetic radiation thereinto

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 3

the resulting focused beam reflects from said sample in an expanding beam manner

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS7965390B1Automatic sample alignment system and method of use
Publication Date: 2011.06.21 J A WOOLLAM CO
  • US7965390B1 patent drawing
  • US7965390B1 patent drawing
  • US7965390B1 patent drawing

AI summary

A system which automatically reduces change in effective angle and plane of incidence of a reflected focused beam of electromagnetic radiation entering a detector, via use of a detector with dimensions less than is the spatial spread of a reflected focused beam at a location distal to the location on said sample from which it is caused to reflect, preferably after passing through a collimating lens. The basis of operation is that the portion of a reflected focused beam intercepted by the detector changes with change in sample position and/or orientation.