Detector Testing System With Transparent Radome

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Solution Overview

Problem

Existing testing procedures for automotive sensors require large enclosed spaces, limiting the distance and angular range of the sensor's field of view, and are hindered by unwanted reflections, making it difficult to simulate real-world conditions effectively.

Innovation Solution

A detector testing system with an environmental chamber and a partially transparent cover providing a 180° horizontal field of view, using a target simulator and robot arm to mimic radiation reflections from various distances, and airflow management to maintain controlled environmental conditions within a compact space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a large enclosed testing area is used, then the distance-to-target range and field of view are improved, but the space requirements and device complexity increase

Engineering Contradiction:
Improvedistance-to-target rangeVSAvoidtesting area size
Core Design Contradiction:
Length of moving objectVSArea of stationary object

Solution Approach 1:

A radome (transparent cover) is introduced as an intermediary structure that allows radiation to pass through while maintaining environmental control. This mediator enables the sensor to achieve an extended field of view beyond the physical chamber boundaries without requiring a proportionally larger testing area, thus resolving the contradiction between testing space and detection range

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention transitions from a two-dimensional planar testing area to a three-dimensional configuration by positioning the sensor within an environmental chamber that extends in the depth dimension. The radome allows the field of view to extend horizontally beyond the chamber walls, effectively adding spatial dimensions without proportionally increasing the footprint area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the enclosed testing area is lined with anti-reflective material, then unwanted reflections are reduced, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improveunwanted reflectionsVSAvoidtesting area configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention extracts the anti-reflective function from the chamber walls and concentrates it on the radome surface. By placing absorbing material specifically on the radome rather than lining the entire chamber, the solution eliminates unwanted reflections while reducing the overall complexity and material requirements compared to full chamber lining

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of uniformly treating all chamber surfaces with anti-reflective material, the invention applies absorbing material locally only where necessary - on the radome surface facing the sensor. This localized approach reduces the quantity of special materials needed and simplifies the overall testing area configuration while still effectively eliminating harmful reflections

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If the field of view is limited by the chamber size, then the space requirements are reduced, but the adaptability for real-world testing conditions deteriorates

Engineering Contradiction:
Improvetesting area sizeVSAvoidfield of view range
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The radome serves as a mediator that decouples the field of view from the chamber dimensions. It allows radiation to pass through its curved surface, enabling the sensor to detect targets at angles that would otherwise be blocked by flat chamber walls, thus achieving a field of view exceeding 180 degrees without requiring a proportionally larger chamber

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient testing of sensors like RADAR and LIDAR with a wide field of view and varied environmental conditions in a smaller space, simulating reflections from distant targets without the need for extensive anti-reflective materials, thus overcoming space and reflection limitations.

Implementation Method 1

A cover over the opening has at least one surface that is at least partially transparent to radiation that the detector is configured to receive

Methodology Applied
Scientific EffectRadiation transparency: Absorption (EM radiation)

Implementation Method 2

the target comprises a simulator that generates the radiation and emits the radiation toward the at least one surface

Methodology Applied
Scientific EffectRadiation generation: Laser

Implementation Method 3

the simulator generates the radiation in a manner that the radiation appears to be reflected off an object that is further from the at least one surface than a distance between the simulator and the at least one surface

Methodology Applied
Scientific EffectRadiation reflection simulation: Reflection

Data Source

PatentEP3862776B1Testing system for detectors useful on vehicles
Publication Date: 2023.07.05 APTIV TECHNOLOGIES LTD
  • EP3862776B1 patent drawingFigure 1~2
  • EP3862776B1 patent drawingFigure 3
  • EP3862776B1 patent drawingFigure 4

AI summary

An illustrative example embodiment of a detector testing system (20) includes an environmental chamber (22) configured to provide at least one selected environmental condition within the chamber. The environmental chamber (22) includes an opening (24) . A cover (30) over the opening (24) has at least one surface (32) that is at least partially transparent to radiation that the detector (34) is configured to receive. The cover (30) is configured to maintain the at least one selected environmental condition within the environmental chamber (22). A detector support (50) is configured to support a plurality of detectors (34) exposed to the at least one selected environmental condition in a location within a space defined by the cover (30) where the cover (30) provides a detector field of view through the at least one surface (32). The detector field of view for each of the detectors (34) has a horizontal range of at least 180°.