Detent Impact Accessory for Percussion Drilling

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Solution Overview

Problem

Existing hand-held power tool systems lack an efficient mechanism for generating impact impulses necessary for percussion drilling in hard materials like concrete or rock, limiting their versatility and application range.

Innovation Solution

A compact accessory device with a notched percussion mechanism unit that converts rotary drive into axial movement, featuring a drive element connected to the insert tool holder, a spring element for intuitive operation, and a locking unit for flexible use, allowing for percussion drilling operations with various tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a hand-held power tool is equipped with a built-in percussion mechanism for drilling hard materials, then the tool can perform percussion drilling operations, but the tool structure becomes more complex and larger

Engineering Contradiction:
Improveapplication rangeVSAvoidtool structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The percussion mechanism is separated from the main power tool and placed in a detachable accessory device. This segmentation allows the power tool to remain simple while the accessory provides the additional percussion functionality when needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The accessory device is designed with a universal coupling unit that can be attached to various power tools with compatible tool holders. The accessory can perform both rotary drilling and percussion drilling operations, making it multi-functional and adaptable to different applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a dedicated percussion drill is provided for drilling hard materials, then percussion drilling capability is achieved, but the user must own and maintain multiple separate tools

Engineering Contradiction:
Improvedrilling capabilityVSAvoidnumber of tools
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The accessory device merges the functions of a standard drill and a percussion drill into a single unit. By attaching the accessory to a regular power tool, the user gains percussion drilling capability without needing a separate dedicated percussion drill.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The accessory is designed to be universally compatible with various power tools through standardized coupling mechanisms, allowing one accessory to enhance multiple different base tools rather than requiring separate specialized tools for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If an accessory device is designed to be compatible with various base units, then the overall utility and versatility of the system increases, but the coupling mechanism becomes more complex

Engineering Contradiction:
ImprovecompatibilityVSAvoidcoupling mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coupling unit incorporates self-aligning and self-locking features that automatically engage the accessory with the power tool without requiring complex adjustment mechanisms. The detent elements and inclined surfaces work automatically to secure the connection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coupling mechanism is divided into separate functional elements (coupling unit with detent elements, locking elements, and inclined surfaces) that work independently but cooperatively. This modular segmentation simplifies each component while achieving universal compatibility through standardized interfaces.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient percussion drilling in hard materials, expanding the application range of hand-held power tools, providing high user comfort, and allowing for easy exchange of accessory devices, thus enhancing the overall utility and versatility of the system.

Implementation Method 1

a detent impact unit (20) which, in at least one operating state, is designed to generate an impact impulse (19) for a percussion drive of the tool holder (18)

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Data Source

PatentEP3539725B1Handheld machine tool system with a power tool and an accessory
Publication Date: 2021.02.17 ROBERT BOSCH GMBH
  • EP3539725B1 patent drawingFigure 1
  • EP3539725B1 patent drawingFigure 2
  • EP3539725B1 patent drawingFigure 3

AI summary

The invention relates to an accessory device for an arrangement on a hand-held power tool (12), comprising at least one coupling unit (14) designed for detachable mechanical coupling with the hand-held power tool (12), in particular with a coupling to a tool holder (16) of the hand-held power tool (12), and a tool holder (18) for receiving a tool. It is proposed that the accessory device includes at least one detent impact unit (20) designed in at least one operating state to generate an impact impulse for an impact drive of the tool holder (18).