Detergent Dissolution Flow Path for Complete Washer Powder Mixing

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Solution Overview

Problem

Existing laundry treating apparatuses face challenges in fully dissolving powdered detergent in wash water, leading to increased washing time and reduced performance due to incomplete dissolution, especially as the size of the apparatus increases.

Innovation Solution

Incorporating a detergent dissolution device that circulates wash water and detergent, using a pump and dissolution flow path to ensure complete dissolution before supplying it to the tub, along with a flow path switching valve to selectively open the detergent dissolution and supply paths, and a water level sensor to prevent backflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a detergent supply device is added to the laundry treating apparatus, then detergent supply capability is improved, but device complexity increases

Engineering Contradiction:
Improvedetergent supply capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The detergent supply device is integrated into the existing laundry treating apparatus structure, merging the detergent storage chamber with the tub assembly. The detergent dissolves in water within the storage chamber before being supplied to the tub, combining storage, dissolution, and supply functions in one integrated unit rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If powdered detergent is supplied directly to the tub, then ease of operation is improved, but dissolution completeness deteriorates

Engineering Contradiction:
Improveease of operationVSAvoiddissolution completeness
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system performs preliminary dissolution of powdered detergent in the detergent storage chamber before the washing cycle begins. Water is supplied to the storage chamber to dissolve the detergent in advance, ensuring complete dissolution before the detergent solution is transferred to the tub, thereby eliminating incomplete dissolution issues during the actual washing process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detergent storage chamber acts as an intermediary between the detergent supply and the tub. Instead of supplying powdered detergent directly to the tub, the system first dissolves it in water within the storage chamber, creating a detergent solution that is then supplied to the tub, ensuring complete dissolution through this intermediate step.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the apparatus size is increased, then productivity is improved, but detergent dissolution effectiveness deteriorates

Engineering Contradiction:
ImproveproductivityVSAvoiddetergent dissolution effectiveness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The detergent supply system is segmented into distinct functional zones: a detergent storage chamber for dissolution, a water supply path, and a transfer mechanism to the tub. This segmentation allows the dissolution process to occur in a dedicated small-volume chamber where complete mixing is achievable, independent of the overall large apparatus size, thereby maintaining dissolution effectiveness despite increased productivity capacity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures effective dissolution of powdered detergent, preventing clogging and improving washing performance by consistently supplying dissolved detergent to the tub, thus enhancing the overall washing process.

Implementation Method 1

a pump (53) and a dissolution flow path (573) to supply the wash water to the dissolution box (51) and to discharge the detergent and the wash water from the dissolution box (51)

Methodology Applied
Scientific EffectCirculation: Convection

Implementation Method 2

a water level sensor to prevent backflow

Methodology Applied
Scientific EffectWater level detection:

Data Source

PatentUS9487904B2Detergent dissolution device for laundry treating apparatus
Publication Date: 2016.11.08 LG ELECTRONICS INC
  • US9487904B2 patent drawing
  • US9487904B2 patent drawing
  • US9487904B2 patent drawing

AI summary

A laundry treating apparatus is provided. The laundry treating apparatus may include a detergent storage device positioned below an introduction port for introducing laundry into and removing laundry from a washing tub of the apparatus, a detergent dissolution device to dissolve detergent in water, and a flow path switching valve to selectively open a flow path for dissolution of the detergent and a flow path for supply of the dissolved detergent and washing water solution to the washing tub.