Detergent Portion Segmentation for Solubility and Stability

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Solution Overview

Problem

Existing detergents, particularly liquid forms, face challenges in providing both effective cleaning performance and attractive appearance, with solid forms lacking in visual appeal and liquid forms requiring preservatives, while single-use portions in water-soluble pouches are gaining popularity for their convenience and aesthetics but struggle to combine these benefits.

Innovation Solution

A detergent or cleaning agent portion comprising a water-soluble wrapping with a continuous circumferential sealing seam, featuring a granular mixture of a solid composition as a free-flowing powdered phase combined with a dimensionally stable polyvinyl alcohol and polyethylene glycol phase, allowing for improved solubility, storage stability, and visual appeal through texture and color differentiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If liquid detergent format is used, then quick solubility and quick availability of active ingredients are improved, but preservatives are required and visual appearance is less attractive

Engineering Contradiction:
Improvesolubility speedVSAvoidpreservative requirement
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The detergent is divided into multiple discrete phases (liquid phase and granular solid phase) within a single-use pouch, allowing each phase to maintain its inherent advantages while being contained together. The liquid phase provides quick solubility without requiring bulk preservatives for long-term storage stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention combines liquid detergent components with granular solid components in a composite formulation. This composite structure allows the liquid phase to dissolve quickly while the granular phase provides stability, eliminating the need for preservatives while maintaining visual appeal through phase differentiation.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If solid tablet format is used, then preservatives are not required, but solubility speed and visual appearance are reduced

Engineering Contradiction:
Improvepreservative-freeVSAvoidsolubility speed
Core Design Contradiction:
Object-generated harmful factorsVSSpeed

Solution Approach 1:

The tablet is segmented into multiple phases including a liquid phase and granular solid phase. This segmentation allows the liquid components to dissolve rapidly while the granular components provide structural integrity and visual appeal, achieving both preservative-free formulation and quick solubility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the physical parameters of the solid phase by using granular material instead of compressed tablet form. This parameter change increases surface area and porosity, significantly improving solubility speed while maintaining the preservative-free advantage of solid formats.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If compressed tablet format is used, then dosing is convenient, but visual appearance and solubility are compromised

Engineering Contradiction:
Improvedosing convenienceVSAvoidsolubility speed
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The detergent portion is segmented into distinct liquid and granular phases within a single-use pouch, maintaining dosing convenience while dramatically improving solubility. The pre-portioned pouch ensures accurate dosing, while the granular-liquid composition enables rapid dissolution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the physical state parameters from compressed solid to a combination of liquid and granular phases. This parameter change maintains the convenience of pre-portioned dosing while achieving superior solubility through the liquid component and enhanced surface area of granular particles.

Inventive Principle:
Principle #35Parameter changes

4Shape

If granular mixture with different particles and colors is used, then visual appearance is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvevisual appearanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The detergent is segmented into distinct phases with different visual characteristics (liquid phase and granular phase with varying particle sizes and colors). This segmentation creates an attractive visual appearance while simplifying manufacturing, as each phase can be prepared separately and combined without requiring complex mixing processes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a detergent that is both effective in cleaning and visually appealing, with improved solubility and storage stability, allowing for precise dosing and maintaining a clear phase separation, enhancing consumer acceptance and product performance.

Implementation Method 1

a water-soluble wrapping having a continuous circumferential sealing seam

Methodology Applied
Scientific EffectSolubility: Solvation

Implementation Method 2

it is particularly suitable for the granular mixture of a solid composition, in particular the powdered phase, to be free-flowing

Methodology Applied
Scientific EffectFree-flowing behavior: Fluidisation

Data Source

PatentUS11268051B2Detergent or cleaning agent portion having at least two phases
Publication Date: 2022.03.08 HENKEL KGAA
  • US11268051B2 patent drawing
  • US11268051B2 patent drawing

AI summary

A detergent or cleaning agent, in particular a cleaning agent for hard surfaces, especially an automatic dishwasher detergent, having a water-soluble envelope with a continuously encircling sealing seam and two phases which are different from one another.