Detonation Connector Wire Mounting Structure
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Solution Overview
Problem
Existing detonation connectors face issues with unstable connections between leg lines and leading lines, particularly in humid environments, leading to safety accidents and inconvenience during tagging and troubleshooting processes.
Innovation Solution
A detonation connector with an electric wire mounting structure featuring a wire-connecting bracket member and a casing design that securely fixes double or single coated electric wires, ensuring stable connections through multiple contact points and a rotatable casing for easy access without exposing internal components.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the upper cover is opened to connect the connector to external terminal for tagging work, then the connection between leg line and leading line can be established, but the internal components are exposed to the outside causing safety risks and inconvenience
Solution Approach 1:
The wire-connecting bracket member is nested within the lower casing member, allowing the connector body to be accessed for tagging work while the upper cover remains closed. The bracket member with mounting grooves is positioned inside the lower casing, creating a nested structure that enables internal component access without exposing the entire connector to external hazards.
Solution Approach 2:
The connector is segmented into an upper cover and a lower casing member, with the wire-connecting bracket member as a separate internal component. This segmentation allows the lower casing to be accessed independently for tagging operations while the upper cover remains closed to prevent exposure to harmful external factors.
2Device complexity
If a linear equipotential connection member with single connect structure is used, then the structure is simple, but the connection between leg line and leading line is unstable
Solution Approach 1:
The wire-connecting bracket member transitions from a linear single-connect structure to a multi-dimensional structure with mounting grooves extending in multiple directions. The bracket member includes first and second leading line mounting grooves and first and second leg line mounting grooves positioned at different locations and orientations, creating a multi-dimensional connection network that significantly improves connection stability.
Solution Approach 2:
The bracket member is designed with multiple mounting grooves that can adaptively accommodate wires from different directions and positions. This dynamic structure allows the connection points to be distributed throughout the bracket, providing redundancy and stability that a rigid linear structure cannot achieve.
Data Source
AI summary
The present disclosure relates to a detonation connector having an electric wire mounting structure, the detonation connector includes: an electrically conductive wire-connecting bracket member having a plurality of electric wire mounting gloves to which a leg line or a leading line is mounted; a lower casing member at which the wire-connecting bracket member is positioned; and an upper casing member covering the lower casing member, wherein the lower casing member may be provided with an opening through which a leg line passes, and the lower casing member is provided with a leg line mounting part therein. Accordingly, a stable connection state in the connector is maintained by fixing a double coated electric wire or a single coated electric wire in a state of being mounted to an opening of the detonation connector and the connection stability and the connection reliability of the leg line and the leading line are secured.