Developer Cartridge Elastic Grip Avoids Peripheral Interference

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Solution Overview

Problem

Existing developer cartridges for tandem type color laser printers face issues with breakage due to interference with peripheral members when slid, and increasing the recess size to reduce grip protrusion complicates access and reduces toner storage capacity.

Innovation Solution

A developer cartridge design featuring an elastically deformable grip with a notched portion and a coupling portion that deflects to avoid interference, allowing easy mounting and detachment while maintaining toner storage capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the grip protrudes upward to facilitate easy grasping, then ease of operation is improved, but the risk of interference with peripheral members increases

Engineering Contradiction:
Improveease of graspingVSAvoidinterference with peripheral members
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The grip is designed with elastic deformability, changing its physical state from rigid to flexible. This allows the grip to deflect when contacted by peripheral members during sliding, preventing breakage while maintaining its grasping function. The elastic property enables the grip to temporarily change its position parameter to avoid interference.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The grip transitions from a static, fixed structure to a dynamic, movable one. The elastic deformation capability allows the grip to move and adapt its position in response to external forces during the sliding operation, resolving the contradiction between protrusion for ease of operation and avoidance of interference.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the recess size is increased to reduce grip protrusion, then interference with peripheral members is reduced, but access difficulty increases

Engineering Contradiction:
Improveinterference with peripheral membersVSAvoidaccess to grip
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

Instead of changing the geometric parameter of the recess size, the invention changes the physical parameter of the grip material by making it elastic. This allows the grip to remain accessible with a compact recess design while avoiding interference through elastic deflection rather than geometric reduction.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the recess size is increased to reduce grip protrusion, then peripheral member interference is reduced, but toner storage capacity decreases

Engineering Contradiction:
Improveperipheral member interferenceVSAvoidtoner storage capacity
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The invention changes the material property parameter of the grip (making it elastic) rather than changing the geometric parameter of the recess. This allows the recess to maintain its original size for adequate toner storage while the elastic grip prevents interference through deformation, not through geometric reduction.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design prevents breakage from peripheral interference and facilitates easy handling and mounting/detachment of the cartridges, ensuring reliable operation and sufficient toner storage.

Implementation Method 1

a grip which is elastically deformable, viewed in the sliding direction, having a largest width W1 at a position closest to the upper end portion of the developer cartridge

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentEP3187944B1Developer cartridge
Publication Date: 2020.04.29 BROTHER KOGYO KK
  • EP3187944B1 patent drawingFigure 1
  • EP3187944B1 patent drawingFigure 2
  • EP3187944B1 patent drawingFigure 3

AI summary

A developer cartridge is described. The developer cartridge detachably mountable on a tandem type photosensitive unit slidable to a drawn-out position and a mounted position with respect to an image forming apparatus body may include a casing; a developer carrier rotatably supported on one end portion of the casing for carrying a developer; a pair of upright portions arranged on another end portion of the casing at an interval from each other in the axial direction of the developer carrier to extend from another end portion of the casing in a detaching direction for the developer cartridge; and an elastically deformable coupling portion extending in the axial direction of the developer carrier for coupling the upright portions with each other.