Developer Cartridge Retention via Self-Service Guide Projections

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Solution Overview

Problem

Existing color image forming apparatuses require complex mechanisms for attaching and detaching developer cartridges, involving dedicated components like fixed levers, which complicates the system and affects operability.

Innovation Solution

A developer cartridge design with a first rotation body that advances and retracts relative to the image carrier unit's side wall, coupled to a second rotation body in the image forming apparatus, allowing secure attachment and detachment without the need for additional retaining components, simplifying the construction and improving operability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed levers and guide grooves are used to retain the developer cartridge, then the developer cartridge can be securely retained, but the mechanism becomes complicated and operability deteriorates

Engineering Contradiction:
Improveretention securityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the fixed lever component from the system. Instead of using a separate retaining mechanism, the developer cartridge's own structure (guide projections) interacts with the image carrier unit's guide grooves to achieve retention. This extraction of the dedicated retaining component directly reduces mechanism complexity while maintaining secure retention through the guide projection-groove interface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The developer cartridge is designed to be self-retaining through its guide projections that fit into the guide grooves of the image carrier unit. The cartridge's own structural features perform the retention function without requiring external retaining components. This self-service approach eliminates the need for fixed levers and other dedicated retaining mechanisms, simplifying the overall system.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If fixed levers are pivoted for attachment and detachment, then the developer cartridge can be retained and removed, but the operation becomes time-consuming and productivity decreases

Engineering Contradiction:
Improveattachment/detachment operationVSAvoidreplacement speed
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent eliminates the pivoting action entirely by removing the fixed lever mechanism. The developer cartridge is attached and detached through direct insertion and removal along the guide grooves, without any intermediate pivoting motion. This extraction of the pivoting mechanism reduces the number of motion steps required, thereby improving replacement speed and productivity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a complex pivoting motion to achieve retention and release, the patent inverts the approach by using simple linear insertion and removal. The guide projections fit into the guide grooves during insertion for automatic retention, and the same guide structure facilitates easy removal by pulling along the groove path. This inverted approach replaces complex motion with simple linear movement, improving operational efficiency.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If dedicated retaining components are provided, then the developer cartridge can be securely held, but the construction becomes complicated and ease of manufacture deteriorates

Engineering Contradiction:
Improveretention securityVSAvoidconstruction simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes dedicated retaining components such as fixed levers from the system. The retention function is achieved through the interaction between the guide projections on the developer cartridge and the guide grooves on the image carrier unit. Both of these components are integral structural features that can be manufactured as part of the main bodies, eliminating the need for separate retaining parts and simplifying the manufacturing process.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the retention function into the existing structural components of the developer cartridge and image carrier unit. The guide projections and guide grooves, which are necessary for proper alignment and positioning, also serve the retention function. This merging of functions eliminates the need for separate retaining components, reducing part count and simplifying construction while maintaining secure retention.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables easy and secure retention of developer cartridges, enhancing the operational simplicity and efficiency of the image forming apparatus by eliminating the need for dedicated retaining components and simplifying the attachment/detachment process.

Implementation Method 1

a first rotation body that rotates the developing roller by coupling to a second rotation body provided in the image forming apparatus body

Methodology Applied
Scientific EffectMechanical coupling: Gear

Implementation Method 2

an urging member that normally urges the first rotation body in an advance direction

Methodology Applied
Scientific EffectElastic force: Spring

Data Source

PatentUS7526228B2Developer cartridge, image carrier unit, and image forming apparatus
Publication Date: 2009.04.28 BROTHER KOGYO KK
  • US7526228B2 patent drawing
  • US7526228B2 patent drawing
  • US7526228B2 patent drawing

AI summary

The present invention provides a developer cartridge detachably attachable to a casing of an image carrier unit, includes a developing roller and a first rotation body that rotates the developing roller by coupling to a second rotation body provided in an image forming apparatus body with the developer cartridge attached in the casing. The first rotation body is configured to advance and retract with respect to a side wall of the casing which extends along an attachment/detachment direction of the developer cartridge, and is normally urged in an advance direction. A downstream end portion of the first rotation body in the advance direction is arranged downstream in the advance direction from an upstream end of the side wall in the advance direction with the developer cartridge attached in the casing.