Developer Container Engagement Portions for Installation Order Control

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Solution Overview

Problem

Existing image forming apparatuses lack a reliable mechanism to ensure that developer containers are installed in the correct order, leading to potential errors and inefficiencies in the image formation process.

Innovation Solution

The implementation of engagement portions on developer containers that engage and interfere with each other based on their specific positions, preventing incorrect installation by allowing only the predetermined order of container arrangement in the container mount.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If no engagement mechanism is provided on developer containers, then the containers can be freely arranged in any order, but this leads to incorrect installation and errors in the image formation process

Engineering Contradiction:
Improveinstallation correctnessVSAvoidcontainer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The engagement portion is designed with an asymmetric structure where the shape and position of the engagement protrusion and engagement groove are specifically configured to match only the predetermined installation order. This asymmetric design allows the container to be installed correctly only in the specified sequence, preventing incorrect installation while maintaining a relatively simple container structure.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If engagement portions are added to ensure correct installation order, then installation reliability is improved, but the container structure becomes more complex

Engineering Contradiction:
Improveinstallation order controlVSAvoidcontainer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The container structure is segmented into distinct functional portions: the engagement portion with protrusion and groove for order control, and the main body for developer storage. This segmentation allows the engagement mechanism to be a simple附加 component rather than a complex integrated structure, minimizing the increase in overall device complexity while ensuring reliable installation order control.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a predetermined installation order is enforced through engagement portions, then errors in image formation are prevented, but the ease of operation is reduced

Engineering Contradiction:
Improveimage formation accuracyVSAvoidcontainer installation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The engagement portion with its specific protrusion and groove configuration enables the container to self-correct during installation. If attempted to be installed in the wrong order, the asymmetric engagement structures simply will not align, providing immediate tactile feedback to the operator without requiring additional controls or procedures. This maintains ease of operation for correct installation while preventing errors.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10996587B2Image forming apparatus with a plurality of developer container each having an engagement portion
Publication Date: 2021.05.04 RICOH CO LTD
  • US10996587B2 patent drawing
  • US10996587B2 patent drawing
  • US10996587B2 patent drawing

AI summary

An image forming apparatus includes a plurality of developer containers to contain different types of developers and a container mount in which the plurality of developer containers is removably installed and arranged adjacent to each other. Each of the developer containers includes an engagement portion. The engagement portion of one of the developer containers engages the engagement portion of another of the developer containers adjacent to the one of the developer containers when the developer containers are installed in the container mount in a predetermined order, to allow the developer containers to be installed. Further, the engagement portion of one of the developer containers interferes with the engagement portion of another of the developer containers adjacent to the one of the developer containers when the developer containers are installed in the container mount in a different order from the predetermined order, to prevent the developer containers from being installed.