Developer Regulating Member Pressure Distribution for Image Quality

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Solution Overview

Problem

Existing electrophotographic image forming apparatuses face issues with insufficient developer regulation, leading to uneven developer layer formation, scattering, and image defects such as fogging and leakage, due to inadequate force and pressure distribution in the developer layer thickness regulating portion.

Innovation Solution

A developing apparatus with a developer carrying roller and a developer regulating member that maintains an abutting width of 1.0 mm to 5.0 mm and a pressure distribution with a maximum value in a first area of 0.08 MPa to 0.18 MPa, ensuring stable developer layer formation and uniform charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the abutting pressure is dispersed in the developer layer thickness regulating portion, then the peak pressure of the developer carrier is reduced and the allowance of generation of stripes is increased, but use of small particle size developers fails to regulate the developers, generating image defects

Engineering Contradiction:
Improveallowance of generation of stripesVSAvoidregulation of small particle size developers
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating different pressure zones within the developer layer thickness regulating portion. The upstream region has higher abutting pressure to effectively regulate small particle size developers, while the downstream region has lower pressure to prevent stripe generation. This spatial variation in pressure characteristics allows the single regulating portion to simultaneously satisfy both contradictory requirements for different particle sizes and stripe prevention.

Inventive Principle:
Principle #3Local quality

2Stress or pressure

If the developer regulating member has insufficient force to regulate the developer, then the abutting pressure is reduced, but the developer layer thickness cannot be properly formed, leading to image defects

Engineering Contradiction:
Improveabutting pressureVSAvoiddeveloper layer thickness uniformity
Core Design Contradiction:
Stress or pressureVSManufacturing precision

Solution Approach 1:

The patent employs parameter changes by optimizing the abutting pressure within a specific range (0.03 MPa to 0.15 MPa) and controlling the abutting width (0.5 mm to 5.0 mm) to achieve the desired developer layer thickness uniformity. By carefully selecting and controlling these physical parameters, the patent resolves the contradiction between maintaining sufficient pressure for regulation and avoiding excessive pressure that would cause other issues.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If the abutting width is increased, then the pressure distribution can be optimized, but the device complexity increases

Engineering Contradiction:
Improvepressure distribution controlVSAvoiddeveloper regulating member structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies spheroidality by designing the developer regulating member with a curved or arc-shaped abutting surface that contacts the developer carrier. This curved geometry naturally creates the desired pressure distribution pattern (higher pressure upstream, lower pressure downstream) without requiring complex mechanical adjustment mechanisms, thereby achieving precise pressure control while maintaining relatively simple device structure.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents developer scattering and spillage, reducing fogging and ensuring stable image formation by maintaining a predetermined developer layer thickness on the developer carrying roller.

Implementation Method 1

perform frictional charge (tribomatic charging) on the developer

Methodology Applied
Scientific EffectFrictional charge (tribomatic charging): Tribocorrosion

Data Source

PatentUS9989883B2Developing apparatus, process cartridge and electrophotographic image forming apparatus
Publication Date: 2018.06.05 CANON KK
  • US9989883B2 patent drawing
  • US9989883B2 patent drawing
  • US9989883B2 patent drawing

AI summary

The developing apparatus includes a developer carrying roller rotatable in a first rotating direction, and a developer regulating member which regulates a thickness of a developer layer carried on the developer carrying roller, wherein at least a part of the developer regulating member is in pressure contact with a surface of the developer carrying roller to form an abutting portion between the developer carrying roller and the developer regulating member, the abutting portion having an abutting width W in a circumferential direction of the developer carrying member of 1.0 to 5.0 mm, wherein in the abutting portion, an abutting pressure has a maximum value in a first area, the first area having a width of 20% or less of the abutting width W from an upstream edge of the abutting portion in the rotating direction, and wherein an abutting pressure in a second area is 0.08 to 0.18 MPa.