Developer Replenishment Cartridge Leakage Prevention Mechanism
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing developer replenishment systems are prone to leakage due to accidental collision of the connecting shaft, leading to developer flow-out during production or shipment.
Innovation Solution
A developer replenishment cartridge with a housing, rotating shafts, wiper blades, sealing gear, push rod, and driving gears that ensure secure operation and prevent leakage by aligning the sealing gear with the discharge port only when the cartridge is properly installed, allowing controlled developer replenishment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the connecting shaft is designed to be accessible for operation, then the ease of operation is improved, but the reliability deteriorates due to accidental collision causing leakage
Solution Approach 1:
The patent applies preliminary anti-action by designing a protective cover that preemptively prevents accidental collision of the connecting shaft. The cover is positioned to shield the shaft before any collision can occur, thereby maintaining reliability while allowing the shaft to remain accessible for intended operations. This resolves the contradiction by preventing the harmful effect (leakage from collision) without restricting legitimate access.
2Ease of operation
If the sealing gear is always aligned with the discharge port, then the ease of operation is improved, but the reliability deteriorates due to continuous opening causing developer leakage
Solution Approach 1:
The patent applies dynamics by making the sealing gear's position variable rather than fixed. The sealing gear rotates to align with the discharge port only when replenishment is needed, and remains misaligned during normal operation to prevent leakage. This dynamic positioning resolves the contradiction by providing ease of operation when required while maintaining reliability during storage and normal use.
3Reliability
If the connecting shaft is protected from collision, then the reliability is improved, but the device complexity increases due to additional protective structures
Solution Approach 1:
The patent applies universality by designing the protective cover to serve multiple functions: it protects the connecting shaft from collision, maintains the sealing gear's closed position, and can be integrated with the housing structure. By combining multiple protective and functional elements into a single integrated component, the patent reduces overall device complexity while maintaining reliability.
4Reliability
If the sealing gear is kept closed during storage and shipment, then the reliability is improved, but the ease of operation worsens due to additional locking mechanisms
Solution Approach 1:
The patent applies self-service by designing the sealing gear mechanism to automatically maintain the closed position during storage and shipment without requiring external locking mechanisms. The gear's own structure and positioning enable it to remain sealed by default, and the replenishment operation is initiated by simple user action (rotating the shaft) that naturally opens the gear when needed. This resolves the contradiction by maintaining reliability through self-contained design while preserving ease of operation.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The present application provides a developer replenishment cartridge including a housing (1), a first rotating shaft (2) connected to a first end portion of the housing via a sealing bearing, a wiper blade (3) connected to a bracket beside the first rotating shaft via at least one bolt. The present application further provides a method for replenishing developer, including pressing a button inward to move a push rod (7) forward in such a way that a front end of the push rod firstly contacts a baffle provided at an inlet of the toner cartridge for the developer in the equipment, aligning a sealing gear (6) with the discharge port (17) communicating with the middle of the outlet, opening the developer container, driving the wiper blade to rotate by the driving wheel of the driving unit, mixing up the developer inside the container, and feeding the developer toward the region of a second rotating shaft (4). According to the present application, the push rod assembly does not press the stop block (9) when the developer replenishment cartridge is free of installation to the equipment, such that the stop block gets stuck in a hole for the stop block at the end of the housing, and thus the push rod gets stuck via the stop block and does not move forward to contact with the sealing gear, so that the developer replenishment opening is not opened, thereby avoiding leakage of the developer.