Developer Supplier Connection Status Detection in Image Forming Apparatus

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Solution Overview

Problem

In electrophotographic image forming apparatuses, it is difficult for users to determine whether the initial developer supplier is mounted or properly replaced, leading to potential malfunctions and inefficiencies in image forming operations.

Innovation Solution

An image forming apparatus equipped with a multiplexer, pull-up resistor, and central processing unit (CPU) that detects connection signals to determine if the initial developer supplier is mounted, and checks for a customer replaceable unit monitor (CRUM) in replaceable suppliers, displaying an abnormal state if necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the initial developer supplier is used without a CRUM, then the image forming apparatus can operate for a predetermined period, but the user cannot determine whether the developer supplier is mounted or properly replaced

Engineering Contradiction:
Improveoperation continuityVSAvoiddeveloper supplier status detection
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

A multiplexer is introduced as an intermediary component between the CPU and the connection lines. The multiplexer selectively connects different connection lines to the CPU based on control signals, enabling the system to detect whether a developer supplier is mounted by routing detection signals through the appropriate connection path without requiring direct permanent connections for all detection functions

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary detection of the developer supplier status by checking connection signals before image forming operations commence. The CPU detects connection signals from pull-up resistors and connection lines during initialization, determining in advance whether an initial or replaceable developer supplier is mounted, and only proceeds with operations when proper mounting is confirmed

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If a replaceable developer supplier without CRUM is used, then the apparatus may malfunction, but there is no way to detect this abnormal state

Engineering Contradiction:
Improvedeveloper supplier replaceabilityVSAvoidapparatus operation stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system implements feedback by continuously monitoring connection signals from the developer supplier. The CPU receives connection signals through the multiplexer and comparison circuitry, compares detected values against expected ranges, and provides feedback determination of the developer supplier type. This feedback mechanism enables the system to identify when a replaceable supplier is improperly installed or incompatible, preventing malfunctions by detecting the abnormal state before it causes failures

Inventive Principle:
Principle #23Feedback

3Measurement precision

If the MUX is always activated to check CRUM, then accurate status detection is possible, but system complexity and power consumption increase

Engineering Contradiction:
Improvedeveloper supplier status detection accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The multiplexer is activated periodically rather than continuously. The CPU controls the multiplexer to switch between different connection lines at specific intervals during initialization and status checking phases. This periodic activation maintains detection accuracy by performing necessary checks at appropriate moments while reducing overall system complexity and power consumption compared to continuous monitoring of all connection lines

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS8774647B2Image forming apparatus for checking connection status of developing unit and method thereof
Publication Date: 2014.07.08 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US8774647B2 patent drawing
  • US8774647B2 patent drawing
  • US8774647B2 patent drawing

AI summary

An image forming apparatus is provided which includes a multiplexer (MUX) which is able to be connected to at least one developer supplier, at least one pull-up resistor which is connected in parallel to at least one connection line between the at least one developer supplier and the MUX, and a central processing unit (CPU) which detects a connection signal from the at least one pullup resistor and the at least one connection line, and determines whether an initial developer supplier is mounted according to the value of the connection signal.