Elastically Deformable Developer Transporting Member for Uniform Supply

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Solution Overview

Problem

In intermediate-transfer type color printers, the uneven distribution of developer due to gravitational force leads to defective image formation, complicating the structure and hindering small-sizing and cost-reduction efforts.

Innovation Solution

A developer container with an elastically deformable transporting member that rotates and deforms to disperse developer evenly, using a sliding and communicating portion arrangement to restore and direct the developer flow opposite to its rotation direction, ensuring uniform supply to the developing chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a stirring member is provided in the developing chamber to suppress uneven developer level, then developer distribution uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvedeveloper distribution uniformityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention removes the stirring member from the developing chamber and relocates the stirring function to the developer accommodating chamber. The transporting member performs both transport and stirring functions in the developer accommodating chamber, eliminating the need for a separate stirring member in the developing chamber and simplifying the overall structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The transporting member is designed to perform multiple functions: it transports developer from the developer accommodating chamber to the developing chamber, and simultaneously stirs the developer in the developer accommodating chamber. This multi-functionality eliminates the need for separate stirring and transport components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If developer is supplied against gravitational force from developer accommodating chamber to developing chamber, then developer can be transported, but developer level uniformity deteriorates

Engineering Contradiction:
Improvedeveloper transport capabilityVSAvoiddeveloper level uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The transporting member is designed to be elastically deformable and rotates in the developer accommodating chamber, dynamically changing its shape during rotation. This dynamic deformation allows it to effectively transport developer while the rotation itself provides stirring action that maintains uniform developer levels.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The transporting member rotates periodically in the developer accommodating chamber, creating periodic stirring action that prevents developer settling and maintains uniform developer levels before transport to the developing chamber.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prevents uneven developer distribution, thereby preventing defective image formation while simplifying the structure and facilitating cost reduction and small-sizing of the image forming apparatus.

Implementation Method 1

a transporting member configured to elastically deform and to rotate in the developer accommodating chamber

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

a dividing wall having a sliding portion configured to deform the transporting member by making a sliding contact with the transporting member

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

a communicating portion arranged at a downstream side in a direction of rotation of the transporting member with respect to the sliding portion, the communicating portion communicating an inner side and an outer side of the developer accommodating chamber, the communicating portion being configured to allow the transporting member, which has been elastically deformed by the sliding portion, to restore

Methodology Applied
Scientific EffectElastic recovery: Elastic Recovery

Implementation Method 4

the developer which has not been discharged to the communicating portion is transported toward the contacting portion, and collides with the contacting portion together with transporting member

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS8971768B2Developer container including an elastically deformable transporting member and image forming apparatus including the developer container
Publication Date: 2015.03.03 BROTHER KOGYO KK
  • US8971768B2 patent drawing
  • US8971768B2 patent drawing
  • US8971768B2 patent drawing

AI summary

A developer container includes a developer accommodating chamber and a transporting member configured to elastically deform, to rotate, and to transport the developer accommodated in the developer accommodating chamber. The developer accommodating chamber includes a dividing wall configured to deform the transporting member by making a sliding contact with the transporting member. The developer accommodating chamber further includes a communicating portion configured to allow the transporting member, which has been elastically deformed by the sliding portion, to restore. The developer accommodating chamber still further includes a contacting portion. The transporting member restored by the communicating portion being configured to contact with the contacting portion.