Developing Device Airflow Partitioning for Dew Condensation Control

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Solution Overview

Problem

Existing developing devices in electrophotographic image forming apparatuses face challenges in efficiently cooling the developing unit, reducing dew condensation, and minimizing developer contamination, particularly due to limitations in airflow management and temperature control.

Innovation Solution

The proposed developing device incorporates an airflow generator, a partitioning member with opening-closing mechanisms, and a Peltier device that performs exothermic or endothermic processes to optimize airflow and temperature management, allowing for selective enhancement of cooling, dew condensation reduction, and contamination prevention without relying on multiple fan operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If multiple fan operations are used for cooling and airflow management, then cooling effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines multiple fan operations into a single fan by integrating the airflow generation function with the partitioning member. The partitioning member includes multiple openings that work together with one fan to create differentiated airflow patterns, achieving the cooling effectiveness of multiple fans while reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The partitioning member serves multiple functions: it divides the housing into multiple spaces, provides openings for airflow control, and works with the single fan to achieve both cooling and dew condensation reduction. This multi-functionality eliminates the need for separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If airflow is increased to reduce dew condensation, then dew condensation reduction is improved, but developer contamination increases

Engineering Contradiction:
Improvedew condensation reductionVSAvoiddeveloper contamination
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent segments the housing into multiple spaces using a partitioning member with selective openings. This segmentation allows different airflow patterns for different purposes: one opening enables airflow for dew condensation reduction, while another opening can be closed to prevent developer contamination, thus resolving the contradiction between dew condensation reduction and contamination prevention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partitioning member includes openings that can be dynamically opened or closed based on operational requirements. This dynamic control allows the system to adjust airflow patterns to reduce dew condensation when needed while preventing developer contamination by closing appropriate openings, thereby resolving the contradiction between these two harmful factors.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables effective cooling of the developing unit, reduces dew condensation, and minimizes contamination by strategically controlling airflow and temperature differences, achieving these effects while simplifying the operation of the device.

Implementation Method 1

an element that performs at least an exothermic process in the space accommodating the developing unit

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Implementation Method 2

an airflow generator that generates an airflow in a space accommodating the developing unit

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10042323B1Developing device and image forming apparatus
Publication Date: 2018.08.07 FUJIFILM BUSINESS INNOVATION CORP
  • US10042323B1 patent drawing
  • US10042323B1 patent drawing
  • US10042323B1 patent drawing

AI summary

A developing device includes a developing unit; an airflow generator that generates an airflow in a space accommodating the developing unit; a partitioning member that has at least two openings located upstream of the developing unit in a direction of the airflow and that divides a region in which the developing unit is present from a region in which the developing unit is not present, the two openings being located at an upstream position and a downstream position in the direction of the airflow, at least the opening at the upstream position being provided with an opening-closing mechanism; and an element that performs at least an exothermic process in the space accommodating the developing unit.