Developing Device Light Transmission Accuracy

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Solution Overview

Problem

Conventional light transmission-type remaining developer amount detection methods in electrophotographic image forming apparatuses face accuracy issues due to developer scattering during high-speed printing, which can block detection light and affect measurement accuracy.

Innovation Solution

A developing device with a flexible developer feeding member and a cleaning member that slides on a light transmitting member, along with a receiving portion to manage developer movement, is used to improve detection accuracy by minimizing developer scattering and ensuring consistent light transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the developer feeding member is rotated at high speed to feed developer during high-speed printing, then the productivity is improved, but the developer scatters and blocks the detection light, causing measurement precision to deteriorate

Engineering Contradiction:
Improveprinting speedVSAvoidremaining developer amount detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The light transmitting member is extracted from the main body of the developer accommodating container and positioned separately. This allows the light transmission path to be isolated from the developer scattering region, enabling accurate detection even during high-speed developer feeding operations

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The light transmitting member acts as an intermediary element that guides detection light through a specific path that avoids scattered developer. It mediates between the light source and light receiver, ensuring light transmission is not blocked by developer scattering during high-speed printing

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the developer feeding member is rotated at high speed, then the productivity is improved, but the scattered developer blocks the detection light, causing reliability of detection to deteriorate

Engineering Contradiction:
Improveprinting speedVSAvoiddetection accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The developer accommodating container is segmented into distinct functional regions: a light transmitting region for accurate detection and a developer storage/feeding region. This segmentation allows high-speed developer feeding in one region without interfering with light transmission in another region, maintaining both productivity and detection reliability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light transmitting member serves as an intermediary structure that creates a dedicated light path through the container wall, isolating the detection system from the dynamic developer environment during high-speed operation, thus ensuring reliable detection

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If a light transmitting window is provided on the developer accommodating container to enable detection, then the measurement precision is improved, but the structure becomes more complex

Engineering Contradiction:
Improvedetection accuracyVSAvoidcontainer structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The light transmitting member is integrated into the container structure and serves multiple functions: it transmits light for detection, maintains container structural integrity, and defines the light transmission path. This multi-functionality avoids the need for separate complex components, achieving improved detection without excessive structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the accuracy of remaining developer amount detection even during high-speed operations, reducing the impact of developer scattering and maintaining reliable measurement results.

Implementation Method 1

a light transmitting member mounted to a wall surface of the developer accommodating chamber

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a developer feeding member which has flexibility and is mounted to the rotation shaft at one end

Methodology Applied
Scientific EffectElastic deformation: Deformation

Data Source

PatentUS9529300B2Developing device, process cartridge, and electrophotographic image forming apparatus
Publication Date: 2016.12.27 CANON KK
  • US9529300B2 patent drawing
  • US9529300B2 patent drawing
  • US9529300B2 patent drawing

AI summary

In a developing device, a rotation shaft is provided with a developer feeding member, a cleaning member, and a receiving portion. The receiving portion is provided downstream of the developer feeding member and upstream of a light transmitting member, provided to a wall surface of a developer accommodating chamber of the developing device, with respect to a rotational direction of the rotation shaft when the cleaning member has passed through the light transmitting member.