Developing Device Staged Drive Gear Prevents Developer Clogging

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Solution Overview

Problem

In developing devices with vertically arranged stirring and supply portions, developer accumulation occurs at the lower side of the developer-lifting area, leading to insufficient developer at the upper side, causing image failures like fading, and there is a risk of clogging and aggregation due to increased pressure immediately after driving starts.

Innovation Solution

The developing device includes a first developer conveyor (supply screw) and a second developer conveyor (stirring screw) rotating in the same direction, with the drive input gear transmitting the driving force to both, ensuring the developer is smoothly lifted from the lower to the upper portion, and the supply screw starts rotating slightly earlier than the stirring screw to prevent pressure buildup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the drive input gear is directly coupled to both drive gears simultaneously, then the developer can be lifted efficiently, but pressure builds up immediately after driving starts causing clogging and aggregation

Engineering Contradiction:
Improvedeveloper lifting efficiencyVSAvoidclogging risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by having the drive input gear be selectively coupled to either the first drive gear or the second drive gear, but not both simultaneously. This staged approach allows one developer conveyor to start rotating before the other, preventing pressure buildup that would occur if both were driven simultaneously. The selective coupling ensures that developer is gradually introduced into the lifting area rather than all at once, eliminating clogging and aggregation risks.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the supply screw and stirring screw rotate in opposite directions, then the developer circulation pattern is established, but developer accumulation occurs at the lower side of the lifting area

Engineering Contradiction:
Improvedeveloper circulationVSAvoiddeveloper distribution
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent applies asymmetry by configuring the supply screw and stirring screw to rotate in the same direction rather than opposite directions. This asymmetric configuration, combined with the selective coupling mechanism, ensures that developer is evenly distributed during the lifting process. The same-direction rotation prevents developer from accumulating at the lower side of the lifting area, achieving balanced developer distribution between the upper and lower containing portions.

Inventive Principle:
Principle #4Asymmetry

3Speed

If both developer conveyors start rotating at the same time, then the developer transfer is rapid, but pressure spikes cause aggregation and clogging

Engineering Contradiction:
Improvedeveloper transfer speedVSAvoiddeveloper uniformity
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by implementing a staged startup sequence where the drive input gear is selectively coupled to one drive gear before the other. This ensures that one developer conveyor begins rotating and establishes initial developer flow before the second conveyor starts. This sequential activation prevents pressure spikes and maintains developer uniformity, avoiding aggregation and clogging that would result from simultaneous startup.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration inhibits developer stagnation and clogging, ensuring consistent developer supply and preventing image failures by maintaining smooth developer transfer and reducing pressure spikes during startup.

Implementation Method 1

a first developer conveyor (106) to convey developer in the upper developer containing portion (105) to one side in an axial direction of the first developer conveyor (106)

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

a second developer conveyor (108) to convey developer in the lower developer containing portion (107) to a second side opposite the first side

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 3

a drive input gear (121) to input a driving force to the developing device. The drive input gear (121) is coupled to the first drive gear (123) and coupled via the first drive gear (123) via to the second drive gear (126) to transmit the driving force to the second drive gear (126) via the first drive gear (123)

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS10168642B2Developing device and image forming apparatus and process cartridge incorporating same
Publication Date: 2019.01.01 RICOH CO LTD
  • US10168642B2 patent drawing
  • US10168642B2 patent drawing
  • US10168642B2 patent drawing

AI summary

A developing device includes upper and lower developer containing portions to contain developer, arranged in a vertical direction, a first developer conveyor to convey developer in the upper developer containing portion to a first side in an axial direction of the first developer conveyor, a second developer conveyor to convey developer in the lower developer containing portion to a second side opposite the first side, a developer-lifting area in which the developer is lifted from the lower developer containing portion to the upper developer containing portion, a first lifting area gear to rotate the first developer conveyor, a second lifting area gear to rotate the second developer conveyor, and a lifting area input gear to input a driving force to the developing device. The lifting area input gear is coupled to the first lifting area gear and coupled via the first lifting area gear via to the second lifting area gear.