Developing Device Toner Distribution via Multi-Directional Transport

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Solution Overview

Problem

Conventional image forming apparatuses face challenges in achieving good dot reproducibility and image quality due to toner accumulation at the sides of the developer storage space, leading to graininess issues.

Innovation Solution

The implementation of multiple developer transporting units that transport toner in different axial directions within the developing device, ensuring even distribution and preventing toner accumulation, thereby improving image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a single stirring member is used to prevent agglomerated toner from staying near the contact portion, then toner distribution near the contact portion is improved, but toner accumulation at both sides of the developer storage space occurs over time

Engineering Contradiction:
Improvetoner distribution uniformityVSAvoidimage quality consistency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The single stirring member is divided into multiple developer transporting units (first and second developer transporting units) that operate independently. Each unit transports toner in different axial directions, creating a segmented transportation system that prevents toner accumulation at any single location while maintaining uniform distribution throughout the developer storage space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces multiple axial directions for toner transportation by employing developer transporting units with different rotation directions. This multi-dimensional transportation approach (transporting in both +axial and -axial directions) expands the toner distribution pattern beyond what a single stirring member can achieve, preventing accumulation at sides while ensuring uniform distribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If toner is supplied continuously to the developing unit, then developer supply is maintained, but toner accumulates at both sides of the developer storage space leading to graininess

Engineering Contradiction:
Improveprinting continuityVSAvoiddot reproducibility
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The multiple developer transporting units operate continuously alongside the toner supply, maintaining continuous useful action on toner distribution. While toner is continuously supplied to the developing unit for printing operations, the transporting units simultaneously and continuously redistribute the toner in the storage space, preventing accumulation and ensuring consistent dot reproducibility throughout the printing process.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The developer transporting units create a feedback mechanism where toner that accumulates at the sides is continuously transported back toward the center and contact portion. This feedback loop detects and corrects toner distribution imbalances in real-time, ensuring that even with continuous toner supply, the toner distribution remains uniform and does not lead to graininess.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS7333755B2Developing device having developer supply unit and image forming apparatus
Publication Date: 2008.02.19 OKI ELECTRIC INDUSTRY CO LTD
  • US7333755B2 patent drawing
  • US7333755B2 patent drawing
  • US7333755B2 patent drawing

AI summary

A developing device includes a developing unit for attaching developer to a latent image formed on an image bearing body to form a visible image; a developer supply unit for supplying the developer to the developing unit; and a plurality of developer transporting units for transporting the developer in an axial direction. At least one of the developer transporting units transports the developer in a direction different from a direction that another developer transporting unit transports the developer.