Developing Device Variable Cross-Section Feeding Path

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Solution Overview

Problem

In electrophotographic image forming apparatuses, the automatic developer replacement type faces challenges in maintaining the developer amount within a tolerable range due to variations in opening status, ambient environment, and individual variations in the developing container and feeding screw, leading to potential image defects and erroneous toner content detection.

Innovation Solution

A developing device with a discharging path configuration where the second feeding path has a bottom closer to the rotation shaft than the first feeding path, and a cross-sectional area that increases upwardly, allowing for controlled discharge of the developer to maintain the amount within a predetermined range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the height of the bottom of the discharging path is made high, then the developer is not readily discharged and the developer amount is easily caused to fall within the tolerable range when supply amount is small, but when supply amount is large the developer is not sufficiently discharged and the developer amount becomes larger than the tolerable range

Engineering Contradiction:
Improvedeveloper amount control stabilityVSAvoiddeveloper discharge efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The discharging path bottom is designed with a variable cross-sectional area that changes along the flow direction. The cross-sectional area increases from the upstream end to the downstream end, creating a dynamic flow path that adapts to different developer supply conditions. This allows the system to automatically adjust discharge characteristics without changing the bottom height, resolving the contradiction between preventing excessive discharge when supply is small and ensuring sufficient discharge when supply is large.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the geometric parameter of the discharging path by varying its cross-sectional area along the flow direction. Specifically, the cross-sectional area at any position is designed to be proportional to the distance from a reference point, creating a tapered configuration. This parameter change allows the discharge rate to vary continuously, enabling the system to handle both small and large supply amounts effectively while maintaining developer amount within the tolerable range.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the bottom of the discharging path is made low, then the cross-sectional area of the discharging path increases and the developer can be sufficiently discharged even when supply amount is large, but when supply amount is small the developer is excessively discharged and the developer amount becomes smaller than the tolerable range

Engineering Contradiction:
Improvedeveloper discharge efficiencyVSAvoiddeveloper amount control stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The variable cross-sectional area design creates a dynamic discharge system where the effective discharge area adapts to supply conditions. When supply amount is small, the smaller upstream cross-sectional area limits excessive discharge. When supply amount is large, the increasing cross-sectional area toward the downstream end enables sufficient discharge capacity, thus resolving the contradiction between discharge efficiency and amount control stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the cross-sectional area parameter along the flow direction rather than maintaining a constant area, the system achieves both sufficient discharge capacity for large supplies and controlled discharge for small supplies. The cross-sectional area at position x is designed as A(x) = kx, where k is a constant and x is the distance from the reference point, creating a progressive increase in discharge capability that matches varying supply conditions.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the cross-sectional area of the discharging path is increased to ensure sufficient discharge when supply amount is large, then the developer can be adequately discharged, but the developer is easily discharged and excessive discharge occurs when supply amount is small

Engineering Contradiction:
Improvedeveloper discharge capacityVSAvoiddeveloper amount control precision
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The discharging path is effectively segmented into multiple sections with different cross-sectional areas along its length. The upstream section has a smaller cross-sectional area that prevents excessive discharge when supply is small, while the downstream section has a larger cross-sectional area that enables sufficient discharge when supply is large. This segmentation resolves the contradiction between discharge capacity and control precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cross-sectional area parameter is varied continuously along the flow direction rather than being uniform. This parameter change creates a gradient in discharge capacity that matches the varying supply conditions, allowing the system to maintain both adequate discharge capacity for large supplies and precise control for small supplies.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10061231B2Developing device
Publication Date: 2018.08.28 CANON KK
  • US10061231B2 patent drawing
  • US10061231B2 patent drawing
  • US10061231B2 patent drawing

AI summary

A developing device includes a developing container, a rotatable member including a first screw portion and a second screw portion, a first feeding path configured to accommodate the first screw portion, a second feeding path provided in communication with the first feeding path at a position downstream of the second screw portion with respect to a develop feeding direction, and a developer discharging opening provided in the second feeding path. In a state in which the developing device is mounted to the image forming apparatus, in a cross section of the second feeding path perpendicular to a rotational axis of the rotatable member, the second feeding path includes a region where a distance between side surfaces of the second feeding path in a side above a center of a rotation shaft of the rotatable member with respect to a vertical direction increases upwardly.