Image Forming Apparatus Developing Material Container Reattachment Prompt

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Solution Overview

Problem

Existing image forming apparatuses often incorrectly notify users to replace developing material containers, leading to unnecessary replacements and reduced usability due to improper detection of remaining material and agglutination issues.

Innovation Solution

An image forming apparatus with a controller and display unit that determines the remaining developing material and detects replenishing errors, displaying specific screens to prompt reattachment or error resolution based on conditions, preventing unnecessary replacements and ensuring proper replenishment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a warning screen is displayed when the container is detached to prevent unnecessary replacements, then the reliability of container replacement timing is improved, but the ease of operation deteriorates when the developing material is agglutinated requiring reattachment

Engineering Contradiction:
Improvecontainer replacement timing accuracyVSAvoidcontainer reattachment operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The display unit dynamically changes the screen message based on the container's attachment state and error conditions. When the container is reattached after being detached, the system detects this state change and automatically updates the display from a generic warning to a specific prompt about loosening agglutinated developing material, making the system adaptive to user actions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control unit continuously monitors the container attachment state and developing material replenishment status, providing feedback through the display unit. When the container is reattached after detachment, the system provides feedback information about the agglutination issue, guiding the user to perform the necessary loosening operation before normal replenishment can resume

Inventive Principle:
Principle #23Feedback

2Reliability

If the container is replaced when the developing material is agglutinated, then the replenishment function is restored, but the loss of time increases due to the need to detach and reattach the container

Engineering Contradiction:
Improvereplenishment functionVSAvoidcontainer detachment and reattachment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary detection of the agglutination state when the container is first attached. By detecting the replenishment error condition before the user attempts to replace the container, the system prepares appropriate guidance information in advance, so that when the container is detached and reattached, the user is immediately informed of the loosening operation needed, reducing unnecessary trial-and-error replacements

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces mechanical trial-and-error container replacement with an intelligent detection and guidance system. The control unit detects replenishment errors and the display unit provides instructional information, substituting blind mechanical operations with informed, guided actions that reduce time loss

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10503111B2Image forming apparatus for displaying a screen to prompt a user to re-attach a container having developing material
Publication Date: 2019.12.10 CANON KK
  • US10503111B2 patent drawing
  • US10503111B2 patent drawing
  • US10503111B2 patent drawing

AI summary

An apparatus includes an image forming unit configured to form an image with a developing material; a mounting unit having a container mounted therein, the container containing the developing material; a controller configured to determine a remaining amount of the developing material in the container and determine a replenishing error of the container; and a display unit configured to display, in a state where a first condition is satisfied, a screen to prompt a reattachment of the container detached from the mounting unit while the container is not in the mounting unit, and display, in a state where a second condition is satisfied, a screen to prompt an execution of an operation for solving the replenishing error while the container is not in the mounting unit.