Developing Device Seal Attachment Rigidity via Integrated Housing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In developing devices with frame-shaped seal attachment portions, securing rigidity without increasing housing size is challenging, leading to potential bending of the seal attachment portion.

Innovation Solution

The integration of a frame-shaped seal attachment portion with an outer shell portion within the housing, forming an integrated member that separates the developer and roll accommodation spaces, prevents bending by extending the seal attachment portion outside the housing and forming an outer shell that separates the inside and outside of the housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the size of the developing device is reduced, then the housing size is minimized, but the seal attachment portion becomes prone to bending due to insufficient rigidity

Engineering Contradiction:
Improvehousing sizeVSAvoidrigidity of seal attachment portion
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The seal attachment portion is integrally formed with the outer shell portion to create a single unified structure. This merging of previously separate components provides structural reinforcement to the seal attachment portion, preventing bending while maintaining compact housing dimensions. The integral formation ensures that the seal attachment portion benefits from the rigidity of the outer shell without requiring additional support structures that would increase size.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If the seal attachment portion is made separate from the outer shell, then manufacturing is simpler, but the seal attachment portion lacks structural support and bends easily

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstructural stability of seal attachment portion
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The seal attachment portion and outer shell portion are formed as a single integral component, eliminating the need for separate manufacturing and assembly steps for these two parts. This merging approach simultaneously simplifies manufacturing by reducing part count and assembly operations while providing the structural stability needed to prevent bending of the seal attachment portion.

Inventive Principle:
Principle #5Merging (Combining)

3Strength

If the seal attachment portion is extended outside the housing, then rigidity is improved, but the housing size increases

Engineering Contradiction:
Improverigidity of seal attachment portionVSAvoidhousing dimension
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The seal attachment portion is integrated with the outer shell portion, allowing it to extend outward as a natural continuation of the housing structure rather than as a separate added component. This merging enables the seal attachment portion to gain rigidity from its connection to the outer shell while the overall extension is minimized and efficiently utilized within the compact housing design.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12164243B2Developing device and image forming apparatus
Publication Date: 2024.12.10 FUJIFILM BUSINESS INNOVATION CORP
  • US12164243B2 patent drawing
  • US12164243B2 patent drawing
  • US12164243B2 patent drawing

AI summary

A developing device includes a first housing member, and a second housing member that is configured by combining a housing, in which a developer accommodation space accommodating a developer and a roll accommodation space accommodating a development roll are provided, and the first housing member with each other and that includes an integrated member obtained by integrally forming a frame-shaped seal attachment portion and an outer shell portion with each other, the seal attachment portion being a portion to which a seal member separating the developer accommodation space and the roll accommodation space from each other is attached, the outer shell portion constituting an outer shell that separates an inside and an outside of the housing from each other.