Device and method for shaping baked goods

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Solution Overview

Problem

Existing methods for shaping baked goods, such as cakes, into geometric shapes are limited, as they often require inedible support structures and lack efficient tools for cutting and decorating semi-solid consumable substances.

Innovation Solution

A device and method involving a container with nonlinear profiles and a shaping rack with geometric shapes that can modulate a viscous consumable substance into a semi-solid state, allowing for creative shaping and frosting by translating the rack's profiles into the substance, enabling the formation of consumable units corresponding to the geometric shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional molded pans are used to shape cakes, then the cake can be confined during baking and shaped into desired forms, but inedible support structures are required for decoration and the process lacks efficiency for creating geometric shapes

Engineering Contradiction:
Improveease of shapingVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The shaping rack is divided into multiple framed sub-sections, each defining a specific geometric shape. This segmentation allows independent shaping of different regions and eliminates the need for a single complex molded pan, thereby simplifying the overall device while improving ease of shaping.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shaping rack serves multiple functions: it acts as a cutting guide, a shaping template, and a support structure during decoration. This multi-functionality replaces the need for separate tools and inedible supports, simplifying the device while enhancing its utility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If geometric shapes are cut into the cake, then decorative designs can be created, but the process requires multiple steps and tools increasing complexity

Engineering Contradiction:
Improveversatility of shapingVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The shaping rack combines multiple geometric shape templates into a single device, merging the functions of multiple cutting guides and shaping tools. This integration provides versatility for creating various geometric shapes while reducing the number of separate tools needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The framed sub-sections with nonlinear profiles automatically guide the cutting and shaping process, with the device's own structure serving as the template for geometric shapes. This self-service mechanism eliminates the need for additional marking tools or complex positioning systems.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If the shaping rack penetrates deep into the semi-solid consumable substance, then complete geometric shapes are formed, but the structural integrity of the remaining substance may be compromised

Engineering Contradiction:
Improveprecision of geometric shapingVSAvoidstructural integrity
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The framed sub-sections are designed with predetermined penetration depths and profile shapes that pre-establish the geometric forms. This preliminary design ensures precise shaping while controlling the depth of penetration to maintain the structural integrity of the remaining substance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Different framed sub-sections have different nonlinear profiles tailored to specific geometric shapes. This local customization allows precise shaping in each region while adapting the penetration depth and profile to preserve the overall structural integrity of the semi-solid consumable substance.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10806151B2Device and method for shaping baked goods
Publication Date: 2020.10.20 HORNE EVE
  • US10806151B2 patent drawing
  • US10806151B2 patent drawing
  • US10806151B2 patent drawing

AI summary

A device and method for shaping baked goods that includes a container and a shaping rack engaging a semi-solid consumable substance within the container to enable creative and decorative shaping and decoration of the semi-solid consumable substance. The shaping rack comprises a perimeter frame section that encloses a framed shaping section. The framed shaping section forms multiple framed sub-sections having geometric shapes. The shaping rack is superimposed over the semi-solid consumable substance. The shaping rack translates, with a sharp edge, toward a bottom surface of the semi-solid consumable substance. In translation, the shaping rack penetrates the semi-solid consumable substance to a determined depth. This allows formation of consumable substance units corresponding in shape, respectively, to the geometric shapes of the framed sub-sections. Blocks on opposite ends of the semi-solid consumable substance restrict penetration by the shaping rack past a predetermined depth.