Portable Device Bracket for Vision System Alignment

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Solution Overview

Problem

Portable electronic devices face challenges in integrating a vision system for facial recognition with a dynamic alignment mechanism that maintains precise spacing between camera and light modules, while also incorporating wireless charging and efficient battery assembly designs.

Innovation Solution

The electronic device features a bracket assembly that maintains fixed spacing between camera, light emitting, and light receiving modules, allowing for dynamic alignment without rigid fixation, along with a wireless charging module for inductive power reception and a battery assembly with L-shaped components for optimized space usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a bracket assembly is used to maintain fixed spacing between vision system modules, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvespacing between vision system modulesVSAvoidbracket assembly structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The bracket assembly integrates multiple support functions into a single structural component that simultaneously holds the camera module and light emitter at fixed positions. This merging of support, alignment, and spacing functions into one bracket structure maintains manufacturing precision while reducing the number of separate components needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bracket assembly serves as an intermediary component between the housing and the vision system modules (camera and light emitter). It provides a stable mounting platform that ensures precise spacing without requiring direct attachment of each module to the housing, thereby simplifying the overall assembly process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the bracket assembly is not affixed to the housing, then ease of operation is improved, but reliability deteriorates

Engineering Contradiction:
Improvealignment during assemblyVSAvoidposition stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The bracket assembly is designed to be movable during the assembly process, allowing it to be easily positioned and aligned with the housing and display assembly. Once assembled, the bracket maintains the vision system modules in their correct positions, providing stability without requiring permanent affixation to the housing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bracket assembly is pre-positioned and aligned with the display assembly before final assembly with the housing. This preliminary alignment ensures that the vision system modules are correctly positioned relative to the display notch, and the bracket maintains this positioning throughout the assembly process without requiring affixation to the housing.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If the display assembly includes a notch for the vision system, then ease of manufacture is improved, but the display area is reduced

Engineering Contradiction:
Improvealignment of vision system with displayVSAvoiddisplay area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The display assembly features a localized notch only in the specific region where the vision system modules are positioned, rather than reducing the entire display area. This localized modification maintains the display quality and area in all other regions while providing the necessary access point for the camera and light emitter.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The notch in the display assembly is positioned asymmetrically at the top center of the display, corresponding to the location of the vision system modules. This asymmetric placement allows the vision system to be aligned with the display without requiring a symmetric reduction of the display area, thereby minimizing the impact on overall display real estate.

Inventive Principle:
Principle #4Asymmetry

4Ease of operation

If wireless charging module is added for inductive charging, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvewireless charging capabilityVSAvoidpower management system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The wireless charging module integrates multiple functions into a single component, including the charging coil, magnetic shielding, and control circuitry. This universal component provides wireless charging capability while also managing power transfer and protecting against interference, thereby reducing the need for separate components and minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

5Volume of moving object

If L-shaped battery components are used, then volume of moving object is improved, but manufacturing precision is worsened

Engineering Contradiction:
Improvebattery assembly space utilizationVSAvoidalignment of battery components
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The battery assembly transitions from a traditional linear arrangement to an L-shaped configuration that utilizes three-dimensional space more effectively. The first and second battery components are arranged perpendicular to each other, allowing the battery assembly to fit into the available volume within the housing more efficiently while maintaining proper alignment through the housing structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances facial recognition accuracy, facilitates easier assembly, and provides efficient power management through wireless charging and optimized battery layout.

Implementation Method 1

a wireless charging module capable of receiving an inductive charge through the second protective cover and providing electrical energy to a battery located in the internal volume

Methodology Applied
Scientific EffectInductive charging: Electromagnetic Induction

Data Source

PatentUS11662772B2Portable electronic device
Publication Date: 2023.05.30 APPLE INC
  • US11662772B2 patent drawing
  • US11662772B2 patent drawing
  • US11662772B2 patent drawing

AI summary

An electronic disclosed herein may include a band formed from metal that combines with a bottom wall formed from a non-metal to form an enclosure that carries internal components. The electronic device may include a transparent cover and a display assembly partially covered by a border having a uniform dimension. The electronic device may include a vision system designed for facial recognition of a user of the electronic device. A bracket assembly may hold the vision system. The bracket assembly may not be affixed to the enclosure and may move relative to the enclosure. The electronic device may include a battery assembly having multiple battery components coupled together. The electronic device may further include a receiver coil for wireless charging of the battery assembly. The electronic device may include a circuit board assembly having stacked circuit boards. The electronic device may further include a dual camera assembly.