Electronic Device Case Multi-Head CNC Patterning on Side Surfaces

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Solution Overview

Problem

Conventional CNC processing of electronic device cases is limited to processing only the upper surface, restricting the implementation of refined and detailed pattern designs on both the upper and side surfaces.

Innovation Solution

A method using a CNC device with multiple heads to process both the upper and side surfaces of an electronic device case, including operations such as sand blasting and anodizing, to create intricate patterns and designs that cannot be achieved through etching, laser, or pressing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a single head CNC device is used to process the case, then the device complexity is low, but the processing area is limited to only the upper surface

Engineering Contradiction:
Improveprocessing areaVSAvoiddevice complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The single CNC device is segmented into multiple independent processing heads (first head, second head, third head, fourth head), each capable of processing different surfaces. The first head processes the upper surface, while the second and third heads process side surfaces, thereby expanding the total processing area without requiring multiple separate machines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The processing capability transitions from two-dimensional (upper surface only) to three-dimensional by adding heads that can access different spatial dimensions. The second head rotates to access side surfaces, and the third head moves to process patterns on previously processed surfaces, enabling comprehensive multi-surface processing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If conventional processing methods (etching, laser, pressing) are used, then the manufacturing process is simple, but the design complexity and refinement are limited

Engineering Contradiction:
Improvepattern precisionVSAvoidprocessing system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Traditional mechanical processing methods (etching, laser, pressing) are replaced with CNC-based mechanical processing. The CNC device uses computer-controlled cutting tools to create precise patterns on both upper and side surfaces, achieving higher manufacturing precision and design complexity that cannot be obtained through conventional methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If only the upper surface is processed, then the processing time is short, but the design versatility is restricted

Engineering Contradiction:
Improvedesign versatilityVSAvoidprocessing time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The CNC device maintains continuous useful action by coordinating multiple heads that process different surfaces simultaneously or in sequence without idle time. The second head processes side surfaces while the first head completes upper surface processing, and the third head immediately follows to add secondary patterns, ensuring continuous productive operation.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The processing sequence is carefully planned with preliminary actions: the first head processes the upper surface first, then the second head rotates to process side surfaces, and the third head prepares to process patterns on previously completed surfaces. This preliminary sequencing optimizes the overall processing time while achieving comprehensive design versatility.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of high-quality, refined, and precise exterior designs on electronic device cases by processing both upper and side surfaces, enhancing the product's aesthetic appeal and design complexity.

Implementation Method 1

an operation of processing the upper surface and the side surface of the base of the case of the electronic device through sand blasting

Methodology Applied
Scientific EffectAbrasion: Abrasion

Implementation Method 2

an operation of processing the upper surface and the side surface of the base of the case of the electronic device through anodizing

Methodology Applied
Scientific EffectAnodizing: Anodising

Data Source

PatentUS11812572B2Electronic device case and manufacturing method therefor
Publication Date: 2023.11.07 SAMSUNG ELECTRONICS CO LTD
  • US11812572B2 patent drawing
  • US11812572B2 patent drawing
  • US11812572B2 patent drawing

AI summary

Various embodiments relate to a case included in an electronic device, and according to one embodiment, an electronic device case comprises: an exterior case formed by processing an upper surface of a base material of the electronic device case by means of a first head of a CNC device, and at least one pattern formed by processing a lateral surface of the exterior case by means of second and third heads of the CNC device, wherein at least one pattern includes first and second patterns, the first pattern is processed at the lateral surface of the exterior case by means of the second head, and the second pattern can be processed at the first pattern by means of the third head. In addition, other various embodiments are possible.