Device for generating heat and hydraulic heat generator

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Solution Overview

Problem

Existing heating systems, such as heat pumps and oil/gas heating systems, face challenges in generating flow temperatures suitable for radiant heating elements, requiring extensive renovations and high costs for retrofitting, while standalone systems lack compatibility with existing systems and are inefficient in energy use.

Innovation Solution

A high-pressure pump driven by an electric motor generates heat through a hydraulic orifice with back pressure, utilizing friction and kinetic energy to increase fluid temperature, integrated with a pressure-relief chamber and optional expansion chamber, and optionally assisted by a hydraulic motor, to achieve temperatures comparable to conventional systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If heat pumps are used for heating buildings, then energy efficiency is improved, but flow temperature is reduced making them incompatible with conventional radiant heating systems

Engineering Contradiction:
Improveenergy efficiencyVSAvoidflow temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent combines a heat pump system with a hydraulic heating system in a hybrid configuration. The heat pump provides efficient heating at lower temperatures while the hydraulic system with friction heating elements supplements the heat output to achieve higher flow temperatures compatible with radiant heating elements like underfloor heating.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a hydraulic circuit with friction heating elements as an intermediary between the heat pump and the heating circuit. This intermediary component converts mechanical energy from the pump into thermal energy through friction, raising the fluid temperature to levels suitable for radiant heating systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If existing buildings are converted to heat pumps, then energy efficiency is improved, but extensive renovations and system modifications are required increasing costs

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem modification complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The hydraulic heating system is designed to be compatible with both conventional radiant heating systems and heat pump systems. The same hydraulic circuit with friction heating elements can supplement either system, making it a universal solution that works across different building types and heating system configurations without requiring extensive renovations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If standalone hydraulic heating systems are used, then high flow temperatures are achieved, but compatibility with existing heating systems is lost

Engineering Contradiction:
Improveflow temperatureVSAvoidcompatibility with existing systems
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The patent merges the standalone hydraulic heating system with existing heating systems through a hybrid configuration. The hydraulic circuit with friction heating elements is integrated alongside conventional heat exchangers, allowing the system to achieve high flow temperatures while maintaining compatibility with existing radiant heating elements and distribution systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently generates high flow temperatures suitable for radiant heating elements, reduces energy consumption, and can be retrofitted to existing heating systems with low costs, enhancing energy efficiency and compatibility.

Implementation Method 1

The fluid flow pumped by the high-pressure pump is heated by friction in the heat generator

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

utilizing friction and kinetic energy to increase fluid temperature

Methodology Applied
Scientific EffectKinetic energy conversion:

Data Source

PatentEP4577780B1Device for generating heat and hydraulic heat generator
Publication Date: 2025.10.29 SCHULTE HUBERT
  • EP4577780B1 patent drawingFigure 1
  • EP4577780B1 patent drawingFigure 2
  • EP4577780B1 patent drawingFigure 3

AI summary

The invention relates to a device for generating heat for feeding same to a heating circuit (12), comprising - a high-pressure pump (2) which is connected to a liquid circuit and which can be driven by a motor, in particular an electric motor, and which has an inlet (4) via which the liquid to be pumped enters the pump (2), and which has an outlet (5) from which the pumped liquid exits, - at least one heat generator (6) which is connected to the liquid circuit, is downstream of the pump (2), causes friction in the liquid stream by way of a reduction in the flow cross-section, and is designed in the manner of a hydraulic aperture with one or more flow openings, wherein the hydraulic aperture of the heat generators (6) has a cross-sectional geometry which cannot be influenced by the pumping pressure of the liquid stream, and therefore the temperature of the liquid stream pumped through the at least one heat generator (6) is increased, - a liquid reservoir the content of which can be heated by the liquid stream heated in the at least one heat generator, and - a heating circuit (12) connected to the liquid reservoir (10). The invention also relates to a hydraulic heat generator and to a method for hydraulically generating heat in which the liquid to be generated is pumped at high pressure through a hydraulic aperture having at least one flow opening.