Device Layer Interconnect Layout for Low-Capacitance 3D IC Routing

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Solution Overview

Problem

Conventional approaches to electrically coupling device layers in integrated circuits (ICs) result in significant area penalties and undesirable electrical performance, such as excessive capacitive coupling, which limits signaling speed.

Innovation Solution

The development of device layer interconnects that extend through the device layer to provide a conductive connection between frontside and backside interconnects in 3D ICs, using a trench filled with metal and formed in a gate region of a dummy transistor, enabling high-density and low-capacitance signal routing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional approaches are used to electrically couple device layers, then electrical connection is achieved, but area penalty increases and capacitive coupling becomes excessive

Engineering Contradiction:
Improveelectrical connectionVSAvoidarea penalty
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from planar coupling within a single device layer to three-dimensional coupling by extending the interconnect through the device layer to reach both frontside and backside interconnects, utilizing the vertical dimension to reduce lateral area requirements

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The device layer interconnect is formed within a gate region of a dummy transistor, nesting the interconnect structure within an existing transistor footprint rather than requiring separate dedicated coupling structures

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If conventional approaches are used to electrically couple device layers, then electrical connection is achieved, but capacitive coupling becomes excessive limiting signaling speed

Engineering Contradiction:
Improveelectrical connectionVSAvoidsignaling speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent extracts the harmful capacitive coupling by removing the intermediate coupling structures and direct lateral connections that cause excessive capacitance, replacing them with a through-layer vertical interconnect that minimizes parasitic effects

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The device layer interconnect acts as an intermediary structure that provides a low-capacitance pathway through the device layer, mediating the electrical connection between frontside and backside interconnects while minimizing harmful capacitive effects

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If device layer interconnects are formed in gate regions of dummy transistors, then area efficiency improves, but manufacturing complexity increases

Engineering Contradiction:
Improvearea efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The gate region of the dummy transistor serves multiple functions: it provides the structural framework for the transistor itself and simultaneously serves as the template and containment structure for the device layer interconnect, eliminating the need for separate interconnect formation steps

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the interconnect formation process with the existing transistor fabrication process, combining what would traditionally be separate steps into a unified flow that reduces overall manufacturing complexity despite the innovative structure

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3629368B1Device layer interconnects
Publication Date: 2024.11.06 INTEL CORP
  • EP3629368B1 patent drawingFigure 1A
  • EP3629368B1 patent drawingFigure 1B~1C
  • EP3629368B1 patent drawingFigure 2A

AI summary

Described herein are integrated circuit (IC) structures, devices, and methods associated with device layer interconnects. For example, an IC die may include a device layer including a transistor array along a semiconductor fin, and a device layer interconnect in the transistor array, wherein the device layer interconnect is in electrical contact with multiple different source/drain regions of the transistor array.