Dew Point Sensor Using Galvanic Current Detection

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Solution Overview

Problem

Conventional dew point measurement methods are either bulky due to the need for optical systems or lack responsiveness in humidity measurement, making them inconvenient and less accurate.

Innovation Solution

A dew point measuring device with a water droplet sensor featuring thin wires of dissimilar metals on an insulating substrate, which detects dew condensation by controlling temperature and supplying measuring gases, allowing for direct dew point measurement without optical systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a relative humidity sensor is used to measure humidity and calculate dew point, then the measurement is easy to perform, but the time responsiveness is poor

Engineering Contradiction:
Improveease of measurementVSAvoidtime responsiveness
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The patent replaces the conventional humidity sensing mechanism (capacitance change due to moisture absorption) with a direct condensation detection mechanism using a mirror surface. Instead of measuring humidity indirectly through material absorption, the system directly detects the physical phenomenon of dew condensation forming on the cooled mirror surface, achieving both ease of measurement and fast response.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention utilizes the phase transition of water vapor to liquid water (condensation) as the core detection mechanism. By cooling the mirror surface below the dew point temperature, water vapor in the air condenses into liquid droplets on the mirror surface, and this phase change is detected optically to determine the dew point.

Inventive Principle:
Principle #36Phase transitions

2Measurement precision

If an optical system is incorporated to directly detect dew condensation, then the measurement accuracy is improved, but the device becomes bulky

Engineering Contradiction:
Improvedew point measurement accuracyVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent extracts and utilizes only the essential optical component (mirror surface) needed for condensation detection, eliminating the need for complex optical systems. The mirror serves dual purposes: as the cooling surface for condensation and as the reflective surface for optical detection, thereby achieving accurate dew point measurement without increasing device bulk.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mirror surface performs multiple functions simultaneously: it serves as the cooling surface where dew condensation occurs, the surface upon which condensation is detected, and the reflective element for optical measurement. This multi-functionality eliminates the need for separate components, keeping the device compact while maintaining measurement accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables compact, high-sensitivity dew point measurement with improved accuracy and responsiveness, capable of detecting dew points in low humidity environments and achieving fast measurement times.

Implementation Method 1

dew condensation is allowed to be actually generated by changing the temperature, and this dew condensation itself is detected

Methodology Applied
Scientific EffectDew condensation: Condensation

Implementation Method 2

water droplet sensor for detecting that a water droplet is attached between thin wires of dissimilar metals

Methodology Applied
Scientific EffectGalvanic effect:

Implementation Method 3

temperature control means for controlling a temperature of the water droplet sensor

Methodology Applied
Scientific EffectTemperature control:

Data Source

PatentUS11454603B2Dew point measuring method and dew point measuring device
Publication Date: 2022.09.27 NAT INST FOR MATERIALS SCI
  • US11454603B2 patent drawing
  • US11454603B2 patent drawing
  • US11454603B2 patent drawing

AI summary

The purpose of the present invention is to realize a dew point measurement in which the generation of dew condensation is directly detected and the detection can be performed without using any optical system. In particular, the purpose of the present invention is to realize a dew point measuring device that is compact and has a high sensitivity. According to one embodiment of the present invention, a sudden change in current values before and after the dew point is detected by detecting the dew condensation to detect a galvanic current that flows due to a water droplet attached onto a surface of an insulating substrate on which thin wires of dissimilar metals are juxtaposed, and by controlling the temperature on the surface of the substrate. In this way, the dew point measurement in which the dew point can be directly measured and a measurement with simple configuration and high accuracy can be performed can be realized.