DFB Fiber Laser Bend Sensor with RF Beat Note Detection

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Solution Overview

Problem

Existing optical fiber sensors for measuring temperature, pressure, and vibrations require high-performance bonding and mechanical fixtures, are sensitive to wavelength changes, and often necessitate expensive and maintenance-intensive wavelength-dependent detectors and sources, making them challenging to use in harsh environments and for detecting small fiber bends.

Innovation Solution

A sensor utilizing a single fiber grating with radially asymmetric strain caused by differing coatings, which induces bending and changes in RF beat notes, allowing for temperature and pressure measurement without the need for precise wavelength-sensitive equipment, using a DFB fiber laser cavity with a non-linear shape and RF detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If wavelength-dependent detectors and sources are used to extract measurand, then measurement precision is improved, but device complexity and maintenance requirements increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces wavelength-dependent optical detection systems with a mechanically simpler RF detection system. The fiber laser cavity produces RF beat notes that are directly detectable by standard RF detectors, eliminating the need for complex wavelength-sensitive optical detectors and sources while maintaining measurement precision for temperature and pressure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transforms the measurement parameter from optical wavelength to RF frequency. By detecting RF beat notes instead of optical wavelengths, the system achieves equivalent measurement precision using simpler, more robust RF detection technology that is less sensitive to environmental factors and easier to maintain.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high-performance bonding and mechanical fixtures are used to place fiber under tension, then reliability is improved, but ease of manufacture deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of manufacture
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs a self-bending fiber design where the fiber cavity naturally bends due to its asymmetric structure and differential thermal expansion coefficients. This self-bending mechanism eliminates the need for complex external mechanical fixtures and bonding arrangements to induce bending, significantly simplifying manufacturing while maintaining reliable operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes asymmetric coating layers with different thermal expansion coefficients on the fiber. This asymmetry creates differential strain during temperature changes, causing the fiber to bend automatically without external mechanical constraints, thereby simplifying the manufacturing process while ensuring reliable sensor operation.

Inventive Principle:
Principle #4Asymmetry

3Measurement precision

If second grating with no strain is included to remove temperature dependence, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the need for dual-grating temperature compensation with RF detection of beat notes. The RF frequency measurements are inherently less sensitive to temperature drifts, and the system uses differential measurement techniques between orthogonal polarizations to isolate the measurand, achieving temperature independence without adding a second grating.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent makes the single fiber laser cavity serve multiple functions: it simultaneously provides the sensing mechanism for both temperature and pressure measurements through RF beat note detection, eliminating the need for separate temperature compensation gratings while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables robust, cost-effective measurement of temperature and pressure with reduced environmental sensitivity, allowing for accurate detection of small fiber bends and vibrations without the need for high-maintenance wavelength-sensitive equipment.

Implementation Method 1

a fiber laser cavity formed by a single fiber grating in the fiber core... and at least one pump laser connected to the fiber laser cavity

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 2

at least one pump laser connected to the fiber laser cavity

Methodology Applied
Scientific EffectOptical pumping: Pump

Implementation Method 3

a fiber laser cavity formed by a single fiber grating in the fiber core

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Data Source

PatentEP2646862B1DFB fiber laser bend sensor and optical heterodyne microphone
Publication Date: 2020.09.23 OFS FITEL LLC
  • EP2646862B1 patent drawingFigure 1~2
  • EP2646862B1 patent drawingFigure 3~4
  • EP2646862B1 patent drawingFigure 5~6

AI summary

Methods and systems using one or more distributed feedback (DFB) lasers for capturing changes in the lasing environment are disclosed, Specifically, a sensor for measuring a measurand, such as pressure or temperature, or changes in a measurand, includes a fiber with at least one core, at least one fiber laser cavity formed by a single fiber grating in the core, wherein the laser operates on at least two modes along at least part of its length. The DFB laser includes a section that is bent into a non-linear shape and at least one pump laser connected to the fiber laser cavity. When the DFB laser experiences a perturbation or measurand change that changes the spacing of the modes, a change in an RF beat note is generated. This beat note can then be measured and related to the measurand change.