Distributed Feedback Laser Diode With Graded Grating Coupling

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Solution Overview

Problem

Existing distributed feedback laser diodes face challenges in achieving high output power with narrow linewidth due to conflicting requirements of grating strength and optical coupling efficiency, which are exacerbated by manufacturing tolerances and saturation effects, particularly in high-order gratings.

Innovation Solution

A laser diode design with a high-order surface grating that adapts its coupling strength to the optical power density by varying parameters such as trench depth, width, and refractive index along the resonator axis, using a coupling parameter that decreases from the back to the front facet, reducing interaction in high-power regions to minimize losses and saturation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a strongly interacting grating is used to achieve narrow laser emission, then the linewidth is reduced, but the output coupling efficiency decreases and optical losses increase

Engineering Contradiction:
ImprovelinewidthVSAvoidoutput coupling efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The grating structure implements local quality variations by having different trench depths at different positions along the resonator. The trenches have maximum depth at the rear facet and progressively shallower depth toward the front facet, creating position-dependent coupling strength that optimizes both linewidth and output coupling efficiency at different locations within the laser diode

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention applies parameter changes by systematically varying the trench depth parameter along the resonator length. This continuous parameter variation allows the grating coupling strength to be adapted to the local optical power density distribution, achieving optimal performance for both narrow linewidth and high output coupling efficiency

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If high-order gratings are used to reduce processing requirements, then lithography complexity is reduced, but manufacturing tolerances for grating depth become extremely small

Engineering Contradiction:
Improvelithography requirementsVSAvoidgrating depth tolerance
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The grating design uses local quality variations with different trench depths at different positions, which provides robustness against manufacturing tolerances. The position-dependent depth profile ensures that even with variations in fabrication, the overall apodization function is maintained, reducing sensitivity to depth errors compared to uniform high-order gratings

Inventive Principle:
Principle #3Local quality

3Measurement precision

If uniform gratings are used to achieve narrow linewidth, then the spectral purity is improved, but the thermal tuning window and conversion efficiency are limited

Engineering Contradiction:
Improvespectral linewidthVSAvoidthermal tuning window
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The invention implements parameter changes by varying the trench depth parameter along the resonator length, creating a graded apodization profile. This parameter variation enables the grating to maintain narrow linewidth while providing enhanced thermal tuning characteristics and broader operational flexibility compared to uniform gratings

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves improved optical coupling efficiency and reduced saturation effects, allowing for higher output power with narrower linewidth and enhanced thermal tuning stability, while minimizing the impact of manufacturing fluctuations.

Implementation Method 1

distributed feedback laser diodes (DFB laser diodes) are monolithically constructed, frequency-stabilized laser light sources

Methodology Applied
Scientific EffectDistributed feedback: Diffraction Grating

Implementation Method 2

The frequency-selective element is usually a Bragg grating located in the immediate vicinity of the active layer

Methodology Applied
Scientific EffectBragg diffraction: Bragg Diffraction

Implementation Method 3

a wave-guiding region at least partially surrounding the active layer

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentEP3317931B1Laser diode having distributed feedback and method for production
Publication Date: 2025.08.27 FERDINAND BRAUN INSTITUT GGMBH LEIBNIZ INSTITUT FUR HOCHSTFREQUENZTECHNIK
  • EP3317931B1 patent drawingFigure 1~2
  • EP3317931B1 patent drawingFigure 3a
  • EP3317931B1 patent drawingFigure 3b

AI summary

The invention relates to a laser diode (100) comprising: an active layer (10); a wave guiding region (12) which surrounds the active layer (10) at least in part; a rear facet (14); a front facet (16) designed for decoupling laser radiation, wherein the active layer (10) extends, at least in part, along a first axis (X) between the rear facet (14) and the front facet (16); and a grid (18) which is operatively connected to the wave-guiding region (12), wherein the grid (18) comprises a plurality of webs (22) and trenches (24), characterized in that the plurality of trenches (24) is designed such that an average rise of a coupling parameter P is not equal to zero for the plurality of trenches (24) along the grid (18), wherein the coupling parameter P of a trench (24) is defined by the formula (I), wherein d res is a distance of the trench (24) to the active layer (10), wis a width of the trench (24) and Δn is the refractive index difference between a refractive index of the trench (24) and a refractive index of a material surrounding the trench (24). The invention in particular relates to a laser diode in which a distributed feedback occurs over a surface grid of high order while radiation is decoupled on one side and in which the coupling strength of the grid is matched to the power density of the wave guided in the laser diode.