DFIM Speed Control for Integer-Shifted Slot Harmonics

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Solution Overview

Problem

Doubly-fed induction machines (DFIM) in wind turbines generate harmonic and inter-harmonic distortions due to rotor slots, which degrade power quality and require costly mitigation techniques like active cancellation devices to meet grid regulatory requirements.

Innovation Solution

Operate the DFIM at a rated rotational speed where the harmonic order is shifted by an integer number, eliminating inter-harmonic distortions and allowing harmonic distortions to be mitigated with standard methods, thereby reducing the need for additional filtering equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If standard harmonic cancellation techniques (slot adjustment, pitch shortening, slot skewing) are applied, then harmonic distortions are reduced, but device complexity and manufacturing costs increase

Engineering Contradiction:
Improveharmonic distortionsVSAvoidgenerator structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent changes the operating parameter (rotational speed) of the DFIM to shift harmonic orders. By operating at a specific rated rotational speed where the slip frequency causes harmonic orders to shift by integer values, inter-harmonic distortions are eliminated. This parameter-based solution avoids structural modifications while achieving distortion reduction.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If tuned filters or active inter-harmonic cancellation devices are employed, then inter-harmonic distortions are reduced, but device complexity and operational costs increase

Engineering Contradiction:
Improveinter-harmonic distortionsVSAvoidadditional equipment
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent converts the harmful effect of slot harmonics into a beneficial outcome by exploiting the relationship between rotational speed and harmonic order shifting. By carefully selecting the rated rotational speed, the harmonic distortions that would normally cause inter-harmonics are transformed into integer-order harmonics, which are easier to manage and do not require additional cancellation equipment.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent applies preliminary action by pre-selecting the rated rotational speed during the design phase to ensure that at this specific operating point, the harmonic orders shift by integer values. This preventive measure eliminates inter-harmonic generation before it occurs, avoiding the need for reactive filtering or cancellation devices.

Inventive Principle:
Principle #10Preliminary action

3Object-generated harmful factors

If additional filters or active cancellation systems are installed, then power quality improves, but manufacturing costs and operational expenses increase

Engineering Contradiction:
Improvepower quality distortionsVSAvoidgenerator manufacturing cost
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent uses parameter change (operating speed selection) as a cost-effective solution to improve power quality. By setting the rated rotational speed such that harmonic shifts are integer values, the system achieves better power quality without requiring expensive additional hardware, thereby maintaining ease of manufacture and reducing both capital and operational costs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces inter-harmonic distortions, allowing compliance with grid emission limits at minimal cost by shifting harmonic orders to integer values, thus minimizing the requirement for costly active cancellation devices.

Implementation Method 1

the rated rotational speed of the rotor is set to a value selected such that a shift of the harmonic order of one or more of the slot harmonic distortions at the rated rotational speed of the rotor is an integer number

Methodology Applied
Scientific EffectHarmonic order shifting:

Data Source

PatentUS12355386B2Control of a doubly-fed induction machine
Publication Date: 2025.07.08 GAMESA INNOVATION & TECH SL
  • US12355386B2 patent drawing
  • US12355386B2 patent drawing
  • US12355386B2 patent drawing

AI summary

A method of controlling the operation of a doubly fed induction machine is provided. The DFIM includes a stator electrically coupled to a power grid and a rotor rotating with a rotational speed. The DFIM has a synchronous rotational speed of the rotor and a rated rotational speed of the rotor. Rotation of the rotor at the synchronous rotational speed generates one or more slot harmonic distortions having a harmonic order. The method comprises operating the DFIM at the rated rotational speed of the rotor, wherein the rated rotational speed of the rotor is set to a value selected such that a shift of the harmonic order of one or more of the slot harmonic distortions at the rated rotational speed of the rotor is an integer number or is within a predefined limit of an integer number.