Integrated DFP Flow Cell Layout for Time-Resolved Sequencing

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Solution Overview

Problem

Current sequencing methods, particularly real-time single molecule sequencing, face challenges due to system complexity, sub-optimal setups, and slower processing rates, especially in reversible terminator-based sequencing systems, which are hindered by stochastic processes and inefficient fluidic manipulations.

Innovation Solution

An integrated detection, flow cell, and photonics (DFP) device is developed, featuring a CMOS substrate with photon time of arrival detector elements, waveguides, and a functionalization layer for precise detection of fluorescence signals, enabling improved photon collection and timing accuracy to enhance sequencing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If real-time single molecule sequencing is implemented, then sequencing speed is improved, but system complexity increases

Engineering Contradiction:
Improvesequencing speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single integrated device structure. The flow cell substrate integrates sample positioning, fluorescence excitation, and photon detection capabilities into one unified platform, eliminating the need for separate complex systems for each function and thereby reducing overall system complexity while maintaining high sequencing speed

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flow cell substrate serves multiple purposes: it positions nucleic acid samples, provides the surface for fluorescence excitation, and integrates photon detection capabilities. This multi-functional design reduces the number of separate components needed, simplifying the system while enabling real-time single molecule sequencing

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If reversible terminator-based sequencing is used, then sequencing accuracy is improved, but processing speed decreases

Engineering Contradiction:
Improvesequencing accuracyVSAvoidprocessing speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces traditional mechanical fluidic manipulation systems with an integrated optical detection approach. By using fluorescence lifetime decay measurements and time-resolved detection, the system eliminates the need for complex mechanical operations while maintaining the accuracy benefits of reversible terminator chemistry, thereby improving processing speed

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes fluorescence lifetime decay parameters to distinguish between different nucleotide incorporations. By measuring the temporal characteristics of fluorescence emission rather than relying solely on intensity measurements, the system maintains high sequencing accuracy while enabling faster data acquisition and processing rates

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If integrated DFP device with photon time of arrival detectors is implemented, then timing accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvetiming accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces waveguides as intermediary structures that channel and concentrate photons to the detection elements. This intermediary optical pathway enables precise timing measurements by ensuring that photons from specific locations are directed to corresponding pixel elements, achieving high timing accuracy without requiring complex direct detection geometries

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent adds the temporal dimension to the detection process by measuring photon time of arrival with high precision. By incorporating time-resolved detection capabilities into the spatial array of pixel elements, the system achieves enhanced timing accuracy while utilizing the existing spatial detection architecture, thereby managing device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The DFP device enhances sequencing efficiency by improving photon detection and timing accuracy, allowing for faster and more precise analysis of nucleic acid sequences, even in real-time single molecule sequencing, thereby overcoming the limitations of existing systems.

Implementation Method 1

at least one wave guide formed on the IC photo detection layer as a photonics layer

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The pixel elements include photon time of arrival (TOA) detector elements that continues one of an avalanche diode, a single photon avalanche diode, and a silicon photon multiplier

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 3

The pixel elements include photon time of arrival (TOA) detector elements that continues one of an avalanche diode, a single photon avalanche diode, and a silicon photon multiplier

Methodology Applied
Scientific EffectAvalanche breakdown: Avalanche Breakdown

Implementation Method 4

Each sequencing cycle extends the sstDNA by a single nucleotide (e.g., A, T, G, C) having a unique fluorescent label

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS12140541B2Method and system for fluorescence lifetime based sequencing
Publication Date: 2024.11.12 ILLUMINA INC
  • US12140541B2 patent drawing
  • US12140541B2 patent drawing
  • US12140541B2 patent drawing

AI summary

An integrated detection, flow cell and photonics (DFP) device is provided that comprises a substrate having an array of pixel elements that sense photons during active periods. The substrate and pixel elements form an IC photon detection layer. At least one wave guide is formed on the IC photo detection layer as a photonics layer. An optical isolation layer is formed over at least a portion of the wave guide. A collection of photo resist (PR) walls patterned to define at least one flow cell channel that is configured to direct fluid along a fluid flow path. The wave guides align to extend along the fluid flow path. The flow cell channel is configured to receive samples at sample sites that align with the array of pixel elements.