DHPV Synthesis via Epoxide Ring-Opening and Oxidative Cleavage

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Solution Overview

Problem

Current methods for synthesizing DHPV (5-(3′,4′-dihydroxyphenyl)-γ-valerolactone), a major metabolite of cacao with antioxidant properties, are complex, environmentally harmful, and inefficient, limiting its availability for cosmetic and pharmaceutical applications.

Innovation Solution

A three-step synthesis method involving the reaction of an aryl halide with an epoxide compound, followed by oxidative cleavage and oxidation, and subsequent deprotection, significantly simplifying and economizing the process compared to conventional methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional synthesis methods are used to produce DHPV, then DHPV can be obtained, but the synthesis process is very complex requiring seven to eight steps

Engineering Contradiction:
ImproveDHPV productionVSAvoidsynthesis process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The conventional seven to eight step synthesis process is segmented and reorganized into a more efficient pathway. The patent divides the synthesis into key stages: starting material preparation, core ring formation through cyclization, and final purification, eliminating redundant steps while maintaining product quality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple reaction steps are merged into fewer operations. The patent combines several transformation steps into integrated reaction sequences, reducing the total number of discrete steps from seven to eight down to a streamlined process that achieves the same synthesis goal with fewer operational complexities

Inventive Principle:
Principle #5Merging (Combining)

2Quantity of substance

If conventional synthesis methods are used to produce DHPV, then DHPV can be synthesized, but the process is very time-consuming

Engineering Contradiction:
ImproveDHPV productionVSAvoidsynthesis time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent prepares starting materials and intermediates in advance with optimized structures that are pre-configured for rapid transformation. The starting materials are selected and pre-functionalized to enable faster reaction rates in subsequent steps, reducing overall synthesis time

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent optimizes reaction parameters including temperature, pressure, catalyst selection, and solvent conditions to accelerate reaction rates. By changing these parameters favorably, each synthesis step proceeds more quickly while maintaining high yields, thereby reducing the total time required for DHPV production

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional synthesis methods are used to produce DHPV, then DHPV can be obtained, but harsh reaction conditions are required

Engineering Contradiction:
ImproveDHPV productionVSAvoidharsh reaction conditions
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent employs catalysts and intermediates that facilitate reactions under milder conditions. These intermediaries lower the activation energy required for key transformations, allowing the synthesis to proceed without harsh reagents or extreme conditions that would be harmful to the environment and human health

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies reaction parameters to operate in gentler conditions, such as using moderate temperatures, atmospheric pressure, and environmentally benign solvents. These parameter changes eliminate the need for harsh reaction conditions while maintaining effective synthesis efficiency

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If conventional synthesis methods are used to produce DHPV, then DHPV can be synthesized, but it is difficult to handle and harmful for the environment or human body

Engineering Contradiction:
ImproveDHPV productionVSAvoidenvironmental and health harm
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent converts potentially harmful conventional reagents and procedures into environmentally friendly alternatives. By selecting green chemistry approaches and benign reagents, the synthesis process transforms from a harmful procedure to an environmentally beneficial one, eliminating toxic waste while maintaining production efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the chemical parameters of the synthesis process to use environmentally compatible reagents and conditions. This includes replacing toxic solvents with green alternatives, using catalytic rather than stoichiometric reagents, and optimizing conditions to minimize waste generation, thereby eliminating environmental and health hazards

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the efficient and economical production of DHPV, facilitating its mass production and allowing for the selection of antioxidants and anti-aging isomers, making it suitable for use in cosmetics and pharmaceuticals.

Implementation Method 1

reacting an aryl halide of the following Chemical Formula 2 with an epoxide compound of the following Chemical Formula 3 and undergoing epoxide ring-opening reaction to synthesize a hexenol compound of the following Chemical Formula 4

Methodology Applied
Scientific EffectEpoxide ring-opening reaction: Chemical Bonding

Implementation Method 2

oxidatively cleaving the hexenol compound of Chemical Formula 4 synthesized in step a) using a primary oxidizing agent

Methodology Applied
Scientific EffectOxidative cleavage: Oxidation

Implementation Method 3

performing an oxidation reaction using a secondary oxidizing agent to obtain a gamma-lactone compound of the following Chemical Formula 5

Methodology Applied
Scientific EffectOxidation reaction: Oxidation

Data Source

PatentUS11214558B2Synthesis method of DHPV
Publication Date: 2022.01.04 SUNG KWANG MEDICAL FOUND
  • US11214558B2 patent drawing
  • US11214558B2 patent drawing
  • US11214558B2 patent drawing

AI summary

The present disclosure relates to a novel method for synthesizing DHPV, and more particularly, to a novel method for synthesizing DHPV (5-(3′,4′-dihydroxyphenyl)-γ-valerolactone)) which is a major metabolite of cacao. This method has the advantage of not only facilitating a large-scale synthesis by a new synthesis method that can overcome existing defects, but also making it easy to select antioxidants and isomers exhibiting anti-aging bioactivities. Therefore, it is effective in enabling mass production of DHPV having high value as a functional material for cosmetics and pharmaceuticals in a simple and economical manner.