Diagnostic Jumper With Programmable Timer Control

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Solution Overview

Problem

Existing jumpers used in control systems for diagnosing malfunctions cannot be easily programmed to be functional for a limited period, leading to potential ongoing interference with the control system after analysis is completed.

Innovation Solution

A jumper with a control module and conduits that can be programmed to control the flow of a communication medium for a specific duration, featuring a switch that can be set to open or close for a limited time, along with a user identification and timer input to manage functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a jumper is used to temporarily connect components or circuits for diagnosis, then the ability to analyze control system malfunctions is improved, but the risk of prolonged interference with system operation increases if the jumper is not removed

Engineering Contradiction:
Improvediagnostic capabilityVSAvoidprolonged interference with system operation
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The jumper is pre-programmed with a time limit before deployment. The control module contains a timer that automatically disables the jumper after a predetermined period, eliminating the need for manual removal and preventing prolonged interference with system operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The jumper is designed as a temporary, single-use device with a limited operational lifespan. After completing its diagnostic function within the programmed time frame, the jumper automatically deactivates, serving its purpose for a short, controlled duration and then becoming non-functional.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If a jumper remains functional after the completion of analysis, then the device can be reused without reconfiguration, but the jumper continues to affect the operation of the control system

Engineering Contradiction:
ImprovereusabilityVSAvoidcontinuous effect on control system
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The jumper transitions from a static, permanently functional device to a dynamic one with automatic state changes. The control module continuously monitors the programmed time limit and automatically switches the jumper from an active to an inactive state, creating a time-dependent functional behavior.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The jumper operates in periodic cycles rather than continuously. It is activated for a specific diagnostic period, then automatically deactivates. This periodic operation pattern ensures the jumper affects the control system only during the intended diagnostic window and not beyond.

Inventive Principle:
Principle #19Periodic action

3Duration of action of moving object

If a jumper is designed to be programmable with a time limit, then the control over functionality duration is improved, but the device complexity increases

Engineering Contradiction:
Improvefunctionality duration controlVSAvoidjumper structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The traditional mechanical jumper (simple wire or connector) is replaced with an electronically controlled device. The control module uses electronic timing circuits and switches to manage the jumper's activation and deactivation, substituting mechanical simplicity with electronic control for precise time management.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control module integrates multiple functions into a single device: it acts as a connector, a timer, a switch, and a controller. This multi-functionality consolidates what would otherwise require separate components, managing the complexity within a unified integrated module.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7648387B2Diagnostic jumper
Publication Date: 2010.01.19 WURTEC INC
  • US7648387B2 patent drawing
  • US7648387B2 patent drawing
  • US7648387B2 patent drawing

AI summary

A jumper including a control module and a plurality of conduits connected to the control module is provided. A connector is connected to each of the conduits. The control module controls the flow of a communications medium through the conduits and the control module. The control module may be configured for activation by a user specific identification input.