Diagonal Aperture Phasing Plug for Compression Drivers

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Solution Overview

Problem

Compression drivers face challenges with high-frequency efficiency, acoustical non-linear effects, irregular frequency response, and limited frequency range, necessitating improved designs to enhance performance.

Innovation Solution

An improved phasing plug design featuring a base portion with apertures arranged diagonally across an annular section, forming lines that can be either square or tangential to smaller concentric circles, to optimize sound wave propagation and reduce parasitic compliance in the compression chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional phasing plug design is used, then basic compression function is achieved, but high-frequency efficiency is poor and acoustical non-linear effects occur

Engineering Contradiction:
Improvehigh-frequency efficiencyVSAvoidacoustical non-linear effects
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The phasing plug is segmented into multiple functional zones: a base portion with diagonally arranged apertures for primary sound transmission, a hub portion for structural support, and specifically positioned channels that create multiple acoustic pathways. This segmentation allows different regions to optimize for different frequency ranges and acoustic functions, improving high-frequency efficiency while reducing non-linear effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The apertures are arranged in specific diagonal patterns across the annular section, creating localized acoustic pathways with optimized characteristics. The channels are positioned at specific locations to target particular frequency ranges, providing local quality optimization rather than uniform treatment across the entire phasing plug structure.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If conventional aperture arrangement is used, then simple manufacturing is achieved, but frequency response is irregular and frequency range is limited

Engineering Contradiction:
Improvefrequency rangeVSAvoidaperture arrangement precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The apertures are arranged asymmetrically in diagonal patterns rather than uniform circular patterns. This asymmetric arrangement creates more varied acoustic pathways that can handle a broader frequency range while the diagonal orientation provides manufacturing advantages by aligning with standard machining directions.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The aperture arrangement transitions from traditional radial or circular patterns to diagonal linear patterns that cut across the annular section. This dimensional change in the arrangement pattern creates more effective acoustic pathways for frequency distribution and expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If small aperture area is used, then impedance matching is improved, but sound energy transmission is reduced

Engineering Contradiction:
Improveimpedance matching efficiencyVSAvoidsound energy transmission
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The single large aperture is segmented into multiple smaller apertures arranged in diagonal lines. This segmentation maintains the total reduced aperture area for impedance matching while creating multiple transmission pathways that collectively preserve sound energy transmission efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The channels act as intermediary structures that connect the compression chamber to the horn through the phasing plug apertures. These channels optimize the transition of sound energy through the restricted aperture area, maintaining energy transmission despite the smaller total aperture area required for impedance matching.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved phasing plug design enhances high-frequency efficiency, minimizes unwanted acoustical effects, and expands the frequency range by better matching generator and load impedances, leading to more efficient sound energy conversion and reduced attenuation.

Implementation Method 1

Sound waves produced by the driver propagate through the waveguide and are dispersed from the mouth to a listening area

Methodology Applied
Scientific EffectSound wave propagation: Sound

Implementation Method 2

The cross-sectional area of the apertures is small in comparison to the effective area of the diaphragm, thereby providing air compression and increased sound pressure in the compression chamber

Methodology Applied
Scientific EffectAcoustic compression: Compression

Implementation Method 3

Due to the Lorenz force affecting the conductor of current positioned in the permanent magnetic field, the alternating current corresponding to electrical signals conveying audio signals actuates the voice coil to reciprocate back and forth in the air space

Methodology Applied
Scientific EffectLorenz force: Lorentz Force

Data Source

PatentUS8077897B2Phasing plug
Publication Date: 2011.12.13 HARMAN INT IND INC
  • US8077897B2 patent drawing
  • US8077897B2 patent drawing
  • US8077897B2 patent drawing

AI summary

A phasing plug for a compression driver includes a base portion and a hub portion. The base portion includes a first side, a second side, and a plurality of apertures extending between the first and second sides. The hub portion extends from the base portion along an axis. A plurality of channels formed on the second side of the base portion, each channel extending from the hub portion to a corresponding one of a plurality of apertures extending between the first and second sides, the apertures formed to define lines cutting diagonally across the annular section.