Diagonal Via Layout for Uniform IC Spacing and Routing

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Solution Overview

Problem

Current integrated circuit (IC) manufacturing processes face challenges in achieving uniform via spacing and efficient routing due to the complexity of interconnect structures in miniaturized ICs, leading to reduced yields and increased manufacturing costs.

Innovation Solution

The implementation of a continuous diagonal via pattern in IC layout diagrams and photo masks, combined with metal rules applied to adjacent metal layers, restricts via region placement to alternating diagonal grid lines, enhancing pattern uniformity and routing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional interconnect routing methods are used in miniaturized ICs, then routing flexibility is maintained, but via spacing uniformity deteriorates and manufacturing yields decrease

Engineering Contradiction:
Improvevia spacing uniformityVSAvoidmanufacturing yield
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent segments the via placement pattern into alternating diagonal grid lines, creating distinct first and second sets of diagonal lines. This segmentation enforces uniform via spacing by confining vias to specific diagonal paths, thereby improving manufacturing precision and yield in miniaturized ICs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs asymmetric diagonal grid line arrangements where first and second sets of diagonal lines are oriented at different angles (e.g., 45 degrees and 135 degrees). This asymmetric pattern creates uniform via spacing while maintaining routing flexibility, resolving the contradiction between precision and productivity.

Inventive Principle:
Principle #4Asymmetry

2Stability of the object's composition

If via regions are freely placed at metal layer intersections, then routing efficiency is maintained, but pattern uniformity deteriorates

Engineering Contradiction:
Improvepattern uniformityVSAvoidrouting efficiency
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent transitions from conventional orthogonal grid patterns to diagonal grid line patterns. By rotating the via placement framework to diagonal orientations, the patent achieves superior pattern uniformity while preserving routing efficiency, as diagonals provide more equitable spacing distribution across the metal layer intersections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies different diagonal line orientations in different regions of the IC layout. First set diagonal lines and second set diagonal lines are selectively used based on local routing requirements, ensuring pattern uniformity is maintained while adapting to specific routing efficiency needs in different areas.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If complex interconnect structures are used to provide flexible routing, then routing versatility is improved, but manufacturing complexity increases

Engineering Contradiction:
Improverouting versatilityVSAvoidinterconnect structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a universal diagonal via pattern framework that serves multiple routing functions. The alternating diagonal grid lines provide a single standardized pattern that handles various routing scenarios, eliminating the need for multiple specialized interconnect structures and thereby reducing manufacturing complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11901286B2Diagonal via pattern and method
Publication Date: 2024.02.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11901286B2 patent drawing
  • US11901286B2 patent drawing
  • US11901286B2 patent drawing

AI summary

A method of generating an integrated circuit (IC) layout diagram includes obtaining a grid of intersecting first and second pluralities of tracks corresponding to adjacent metal layers, determining that first and second pitches of the respective first and second pluralities of tracks conform to a first rule, applying a via positioning pattern to the grid whereby via regions are restricted to alternating diagonal grid lines, positioning via regions at some or all of the grid intersections of the alternating diagonal grid lines, and generating the IC layout diagram including the via regions positioned along the alternating diagonal grid lines.