Dialysis Fluid Concentrate Supply Device for Multiple Treatment Cycles

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Solution Overview

Problem

Current dialysis fluid concentrate solutions are inefficient as they require frequent handling and disposal of single-use bags, leading to waste and increased costs due to the inability to tailor fluid composition to individual patient needs and inefficient use of resources.

Innovation Solution

A device that provides a dialysis fluid concentrate in a container sufficient for multiple treatment cycles, allowing for automated handling and optimized resource use by calculating and managing concentrate quantities based on treatment parameters, reducing waste and handling steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If single-use concentrate bags are used for each dialysis treatment, then the dialysis fluid can be prepared for individual patients, but the handling complexity and waste increase due to frequent delivery and disposal

Engineering Contradiction:
Improveindividual customization of dialysis fluidVSAvoidhandling and disposal operations
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The concentrate is divided into multiple treatment cycles within a single container. The container includes separate compartments or a bulk concentrate reservoir that can supply multiple dialysis treatments sequentially, reducing the frequency of container replacement while maintaining the ability to customize fluid composition for each patient.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The concentrate container is pre-filled with sufficient concentrate for multiple treatment cycles before being connected to the dialysis machine. This preliminary preparation eliminates the need for frequent deliveries and handling of individual single-use bags, reducing operational complexity and waste.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If single-use concentrate bags are used for each dialysis treatment, then contamination risk is reduced, but resource efficiency decreases due to disposal of unused concentrate

Engineering Contradiction:
Improvecontamination preventionVSAvoidunused concentrate disposal
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The concentrate container maintains a continuous supply of sterile concentrate throughout multiple treatment cycles. The system includes sterile barriers and closed-loop fluid pathways that prevent contamination while allowing the concentrate to be used continuously across multiple treatments, eliminating the need to discard unused concentrate from single-use bags.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system is designed to fully utilize the concentrate in the container across multiple treatment cycles. The control unit calculates and manages the concentrate usage to ensure complete consumption of the concentrate supply, recovering maximum value from each container while maintaining sterility through controlled delivery mechanisms.

Inventive Principle:
Principle #34Discarding and recovering

3Ease of operation

If centralized concentrate supply is used, then handling is simplified, but the ability to tailor dialysis fluid to individual patient needs is lost

Engineering Contradiction:
Improveconcentrate handlingVSAvoiddialysis fluid customization
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The concentrate container serves multiple functions: it acts as a centralized supply that simplifies handling while simultaneously enabling individualized patient care. The control unit programs the delivery system to provide customized concentrate formulations for each patient based on their specific treatment requirements, making the single container adaptable to different patient needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adjusts the concentrate delivery parameters for each treatment cycle based on patient-specific requirements. The control unit modifies flow rates, concentrations, and delivery timing to tailor the dialysis fluid composition to individual patient needs while maintaining the simplified handling of a centralized concentrate supply.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies handling, reduces production and transport costs, and optimizes resource use by allowing for tailored dialysis fluid composition, thereby enhancing the efficiency and cost-effectiveness of dialysis treatments.

Implementation Method 1

proportioning pumps (17, 18), in particular peristaltic proportioning pumps, which are connected to water lines (19) and concentrate lines (14, 16) and are metered by a computing and evaluation unit (24) such that the concentrates and water are mixed in a predetermined volume ratio

Methodology Applied
Scientific EffectMixing:

Implementation Method 2

proportioning pumps (17, 18), in particular peristaltic proportioning pumps

Methodology Applied
Scientific EffectPeristalsis: Peristalsis

Data Source

PatentEP3209348B1Device for supplying dialysis liquid to a dialysis apparatus
Publication Date: 2021.06.30 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • EP3209348B1 patent drawingFigure 1
  • EP3209348B1 patent drawingFigure 2A~2B
  • EP3209348B1 patent drawingFigure 2C

AI summary

The invention relates to a method and a device for supplying dialysis liquid to a dialysis apparatus, and to a dialysis apparatus with a device for supplying the dialysis apparatus with dialysis liquid. For the production of dialysis liquid, a container 13 is provided which is filled with a powdered dialysis liquid concentrate K, wherein the quantity of the dialysis liquid concentrate contained in the container is such that the dialysis liquid concentrate permits the production of a quantity of dialysis liquid that is sufficient for a predefined number of dialysis treatments. The method according to the invention and the device according to the invention permit a comparison of the concentrate quantity K2 present in the container 13 and the planned usage quantity, which derives from the prescription by the physician and from the treatment parameters set on the machine. After the individual dialysis treatments have been performed, an ongoing check is made to ascertain whether the concentrate quantity is sufficient. It is possible to check whether the concentrate quantity is sufficient for the subsequent treatment or for all of the treatments still to be performed. If this is not the case, an alarm signal is generated. Otherwise, a control signal for initiating the next treatment cycle is generated.