Dialysis Fluid Heating Control via Level Detection

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Solution Overview

Problem

Existing fluid heating devices in dialysis systems risk overheating and damage due to insufficient fluid levels, leading to inefficient and potentially harmful operation.

Innovation Solution

A method for controlling and monitoring the heating process in dialysis fluid circuits, where the heating process is initiated only when the container reaches a predetermined filling level, ensuring the heating container is sufficiently filled, and utilizing a control device to manage the heating device and fluid flow to prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the heating device operates without sufficient fluid level monitoring, then the heating process can start immediately improving productivity, but the heating device risks overheating and damage worsening reliability

Engineering Contradiction:
Improveheating process start timeVSAvoidheating device safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary fluid level detection before initiating the heating process. The control device checks whether the fluid level in the heating container reaches a predetermined threshold value before allowing heating to start, preventing overheating and damage while maintaining operational efficiency

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the system continuously monitors fluid level to prevent overheating, then device reliability improves, but system complexity increases

Engineering Contradiction:
Improveheating device safetyVSAvoidcontrol system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control device continuously receives feedback signals from the fluid level detection device and adjusts the heating operation accordingly. When the fluid level reaches the predetermined threshold, the control device activates the heating device; when the level drops below the threshold, heating is automatically stopped, ensuring safety without requiring complex control mechanisms

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents damage to the heating device and container by ensuring the heating container is filled before starting the heating process, thereby maintaining safe and efficient operation of the dialysis system.

Implementation Method 1

a heating device for heating the fluid in the heating container

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11305043B2Method for regulating a heating device for heating a fluid for a dialysis fluid circuity, control device and blood treatment apparatus
Publication Date: 2022.04.19 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • US11305043B2 patent drawing
  • US11305043B2 patent drawing
  • US11305043B2 patent drawing

AI summary

The present disclosure relates to a method and system for regulating and/or monitoring a heating device for heating a fluid, which has flowed in an in-flow section of a dialysis fluid circuit. The dialysis fluid circuit is part of a blood treatment apparatus, which comprises a container for receiving the fluid and a heating container for heating the fluid. The method encompasses the step of starting a heating process for heating the fluid in the heating container. The fluid is in fluid communication with the container when the filling level of the container reaches a pre-determined filling level value by means of direct or indirect flow from the inlet.