Dialysis Machine Hydraulic Connector Security System

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Solution Overview

Problem

Current dialysis machines face the risk of connector confusion during handling, which can lead to contamination of the inflow coupling by pathogenic organisms from consumed dialyzate, compromising hygiene and safety.

Innovation Solution

The dialysis machine incorporates connection sensors, releasable latch mechanisms, cover sensors, actuators, and a control unit to ensure correct parking of filter couplings by recognizing connections and disconnections, using warning signals and mechanical covers to prevent incorrect placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If color codes are used to indicate connector matching, then ease of operation is improved, but reliability deteriorates due to risk of confusion and contamination

Engineering Contradiction:
Improveconnector identificationVSAvoidcontamination prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the mechanical/color-based identification system with an optical scanning system. The control unit automatically scans connectors and parking positions using light, detects their identities, and provides acoustic/visual signals to guide correct placement, eliminating reliance on manual color code interpretation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs automatic self-identification of connectors and parking positions through the scanning mechanism. The control unit autonomously determines which connector belongs to which parking position and guides the user through signals, reducing human error in the matching process

Inventive Principle:
Principle #25Self-service

2Ease of operation

If manual handling of connectors is allowed, then ease of operation is improved, but reliability deteriorates due to incorrect placement

Engineering Contradiction:
Improveconnector handlingVSAvoidcorrect parking position
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a feedback system where the scanning mechanism continuously monitors connector positions and the control unit provides real-time acoustic and visual signals to guide correct placement. The system gives feedback signals when connectors are correctly or incorrectly positioned, enabling users to self-correct without compromising reliability

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12144913B2Dialysis machine having security against confusion for hydraulic connectors
Publication Date: 2024.11.19 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • US12144913B2 patent drawing
  • US12144913B2 patent drawing
  • US12144913B2 patent drawing

AI summary

A dialysis machine has two hydraulic connectors at the dialysate side to which a respective connection line having a filter coupling is connected for connection to a dialyzer, with the hydraulic connectors being an inflow connector for feeding fresh dialysis liquid to the dialyzer and a backflow connector for draining consumed dialysate from the dialyzer. The dialyzer machine also has two parking positions associated with the respective hydraulic connectors for storing the filter couplings when not in operation, wherein the filter couplings of both hydraulic connectors are equipped with a connection sensor which recognizes a connecting of the filter coupling to a dialyzer and/or that both parking positions are provided with separate covers.