Dialysis Solution Mixing Depth Control

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Solution Overview

Problem

Conventional dialysis systems face inefficiencies in dissolving solid concentrates, such as sodium bicarbonate, due to the formation of a thick solution layer over the concentrate, which limits agitation and prevents complete dissolution, leading to waste and prolonged treatment times.

Innovation Solution

Maintaining a layer of solution over the solid concentrate at a depth of 0.5 to 1.5 inches ensures adequate agitation and dissolution, while preventing air from being pumped during treatment, thereby improving the utilization of the concentrate and reducing treatment duration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick layer of solution is maintained over the solid concentrate to prevent air pumping, then air pumping is prevented, but agitation and dissolution of the solid concentrate are limited

Engineering Contradiction:
Improveprevention of air pumpingVSAvoiddissolution rate of solid concentrate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts the solution layer depth during treatment, maintaining it within the optimal range of 0.5 to 1.5 inches. This dynamic control allows the system to prevent air pumping while simultaneously ensuring adequate agitation and dissolution of the solid concentrate, resolving the contradiction between reliability and productivity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the critical parameter of solution layer depth from a conventional thick layer to a controlled shallow layer (0.5 to 1.5 inches). This parameter change enables both prevention of air pumping and maintenance of adequate agitation, as the shallow layer allows liquid introduction to effectively agitate the concentrate while still providing sufficient coverage.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If excess liquid is added to the container to prevent air pumping, then air pumping is prevented, but the dissolution of solid concentrate decreases due to reduced agitation

Engineering Contradiction:
Improveprevention of air pumpingVSAvoidwaste of solid concentrate
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system dynamically controls the solution layer depth to remain within 0.5 to 1.5 inches throughout the treatment. This dynamic adjustment ensures that enough liquid is present to prevent air pumping while maintaining sufficient agitation to maximize dissolve of the solid concentrate, thereby reducing waste.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention optimizes the solution layer depth parameter to a specific range (0.5 to 1.5 inches) that balances two competing requirements: preventing air pumping and maximizing agitation. This optimized parameter setting reduces both air pumping incidents and concentrate waste simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If a shallow layer of solution is used to enhance agitation and dissolution, then dissolution of solid concentrate is improved, but air may be pumped from the container

Engineering Contradiction:
Improvedissolution rate of solid concentrateVSAvoidprevention of air pumping
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention identifies and implements an optimal parameter range for solution layer depth (0.5 to 1.5 inches) that resolves the contradiction between agitation effectiveness and air pumping prevention. This specific depth range provides sufficient coverage to prevent air pumping while maintaining shallow enough depth to allow effective agitation of the solid concentrate.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If conventional methods are used with thick solution layers, then air pumping is prevented, but treatment duration is prolonged due to incomplete dissolution

Engineering Contradiction:
Improveprevention of air pumpingVSAvoidtreatment duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system implements dynamic control of solution layer depth throughout the treatment process, maintaining it within the optimal 0.5 to 1.5 inch range. This ensures continuous effective agitation for complete dissolve of the solid concentrate while preventing air pumping, thereby reducing treatment duration without sacrificing reliability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the saturation of the dialysis solution, reduces waste, and shortens post-treatment procedures, allowing for more efficient and effective dialysis treatments.

Implementation Method 1

a layer of solution above the solid concentrate is maintained at a depth that allows the liquid introduced into the container to agitate the solution adjacent to the solid concentrate to cause mixing of the solid concentrate with the solution

Methodology Applied
Scientific EffectAgitation:

Data Source

PatentUS10391221B2Methods of making medical solutions and related systems
Publication Date: 2019.08.27 FRESENIUS MEDICAL CARE HOLDINGS INC
  • US10391221B2 patent drawing
  • US10391221B2 patent drawing
  • US10391221B2 patent drawing

AI summary

This disclosure relates to making medical solutions. In certain aspects, a method is performed by a data processing apparatus. The method includes introducing liquid into a container that contains a dissolvable solid concentrate in a manner so that a layer of solution above the solid concentrate is maintained at a depth that allows the liquid introduced into the container to agitate the solution adjacent to the solid concentrate to cause mixing of the solid concentrate with the solution.