Reverse Osmosis Membrane for Low-Pressure Dialysis Regeneration

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Solution Overview

Problem

Existing dialysate regeneration methods require a large amount of adsorbent to effectively remove urea and its decomposition product, ammonia, leading to increased costs and device weight, making them unsuitable for home use.

Innovation Solution

The use of a reverse osmosis membrane element with a pore diameter of 0.7 nm or less, measured by positron annihilation lifetime measurement, allows for efficient urea separation at low operating pressures, reducing the need for adsorbent and enabling home use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adsorbent is used to remove urea and ammonia from used dialysate, then urea removal effectiveness is improved, but the amount of adsorbent required increases device weight and cost

Engineering Contradiction:
Improveurea removal effectivenessVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The invention changes the pore diameter parameter of the reverse osmosis membrane to 0.7 nm or less, which fundamentally alters the separation mechanism from adsorption to size-based filtration. This parameter change enables effective urea removal without requiring large amounts of adsorbent, thereby reducing device weight while maintaining removal effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the chemical adsorption mechanism with a physical filtration mechanism using reverse osmosis. By substituting the adsorbent-based chemical system with a membrane-based physical separation system, the device achieves comparable or superior urea removal effectiveness without the weight penalty of large adsorbent quantities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If adsorbent is used to remove urea and ammonia from used dialysate, then urea removal effectiveness is improved, but the cost of the regeneration system increases

Engineering Contradiction:
Improveurea removal effectivenessVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By changing the membrane pore diameter parameter to 0.7 nm or less, the invention enables a more cost-effective regeneration system. The reverse osmosis membrane technology at this pore size is commercially available and eliminates the need for expensive adsorbent materials and their associated replacement costs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The reverse osmosis membrane can be replaced more economically than large quantities of adsorbent. The membrane's durability and lower replacement cost make the overall system more affordable, especially for home dialysis applications where cost sensitivity is high.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If high pressure is used for reverse osmosis to remove urea, then urea removal performance is improved, but energy consumption and device complexity increase

Engineering Contradiction:
Improveurea removal performanceVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention changes the pressure parameter to a low range (0.5-2.0 MPa) by optimizing the membrane pore diameter. This parameter optimization maintains effective urea removal performance while dramatically reducing energy consumption compared to conventional high-pressure reverse osmosis systems.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If high pressure is used for reverse osmosis to remove urea, then urea removal performance is improved, but device complexity and size increase

Engineering Contradiction:
Improveurea removal performanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By optimizing the membrane pore diameter parameter to 0.7 nm or less, the invention enables effective urea removal at low pressures. This parameter change simplifies the device design by eliminating the need for complex high-pressure pumps, pressure vessels, and safety systems, making the device more suitable for home use.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves excellent urea removal performance at low pressures, reducing the cost and weight of the dialysate regeneration device and making it suitable for home use.

Implementation Method 1

a reverse osmosis process of obtaining, from the urea-containing aqueous solution, a concentrate having a higher urea concentration and a permeate having a lower urea concentration by using a reverse osmosis membrane element

Methodology Applied
Scientific EffectReverse osmosis: Reverse Osmosis

Implementation Method 2

the reverse osmosis membrane element includes a reverse osmosis membrane, and the reverse osmosis membrane has a pore diameter of 0.7 nm (7.0 Å) or less

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentEP3960218B1Dialysis solution regeneration method
Publication Date: 2025.05.07 TORAY INDUSTRIES INC
  • EP3960218B1 patent drawingFigure 1
  • EP3960218B1 patent drawingFigure 2
  • EP3960218B1 patent drawingFigure 3

AI summary

The present invention provides a dialysis solution regeneration method that exhibits high urea elimination performance even under a low-pressure operation and that can be simply used even at home. This dialysis solution regeneration method is a method for reducing urea concentration in an aqueous solution containing urea, and comprises a reverse osmosis step of using a reverse osmosis membrane element to obtain, from the aqueous solution containing the urea at an operation pressure of between 0.5 MPa and 2.0 MPa inclusive, a concentrated solution having a higher urea concentration and a permeate solution having a lower urea concentration. The aqueous solution containing the urea has a urea concentration of 0.5 g/L or higher, the reverse osmosis membrane element has a reverse osmosis membrane, and the reverse osmosis membrane has a pore diameter of 7.0 Å or less as measured using positron annihilation lifetime spectroscopy.