Dialysis Machine Sensor Verification for Multi-Chamber Bag Opening

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Solution Overview

Problem

Current dialysis systems with multi-chamber containers face challenges in ensuring proper opening of mechanically openable separation arrangements, leading to risks of incorrect mixing and potential harm to patients, as existing solutions lack sufficient security measures for sterility and accurate fluid composition verification.

Innovation Solution

A dialysis machine equipped with a control system and sensors that automatically check the proper opening of the separation arrangement in the multi-chamber container by measuring variables such as temperature, pressure, weight, or optical properties without direct contact with the fluid, ensuring the correct mixing of solutions before treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a mechanically openable separating arrangement is used in a multi-chamber container, then easy handling and storage compatibility of individual solutions is improved, but the risk of improper opening and incorrect mixing increases

Engineering Contradiction:
Improvehandling of storage-incompatible solutionsVSAvoidproper opening of separating arrangement
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system uses sensors (optical, capacitive, or conductivity sensors) to detect whether the separating arrangement is properly opened and the chambers are correctly connected. This feedback is transmitted to the control system, which can then verify proper operation or alert the user to opening errors, ensuring reliable mixing while maintaining easy mechanical operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces purely mechanical opening verification with sensor-based detection systems. Optical sensors detect the presence/absence of the separator, capacitive sensors detect fluid mixing, and conductivity sensors verify solution composition. This substitution provides more reliable verification than mechanical means alone while maintaining ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If conductivity sensors are used to monitor solution mixing, then mixing accuracy is improved, but sterility requirements in peritoneal dialysis are compromised

Engineering Contradiction:
Improvemonitoring of solution mixingVSAvoidsterility in peritoneal dialysis
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the sensing function from direct contact with the dialysis fluid. Sensors are positioned to detect mixing indirectly through the bag wall or fluid interface without breaching sterility barriers. This allows conductivity and optical measurements to be performed while maintaining the closed, sterile fluid path required for peritoneal dialysis.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses intermediary detection methods where sensors measure physical properties (optical density, capacitance, temperature) of the fluid or bag contents without direct fluid contact. These indirect measurements provide mixing verification while preserving sterility, acting as intermediaries between the measurement need and the sterile fluid system.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If manual opening of the separator is required, then device complexity is reduced, but the risk of user error and patient harm increases

Engineering Contradiction:
Improveopening mechanismVSAvoidpatient risk from incorrect mixing
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The control system receives feedback from sensors that detect whether the separator is properly opened and chambers are correctly connected. The system can provide real-time verification to the user and prevent treatment initiation if opening is improper, maintaining simple manual operation while eliminating patient risk through automated safety verification.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary verification of proper opening and chamber connection before allowing treatment to proceed. Sensors check the separator position and fluid mixing status in advance, and the control system validates these conditions are met before initiating dialysis, preventing patient harm from incorrect mixing while keeping the opening mechanism simple.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution minimizes risks to patients by ensuring the separation arrangement is properly opened before treatment, maintaining sterility, and preventing the use of incorrectly mixed dialysis fluids, thereby enhancing safety and reliability.

Implementation Method 1

a first chamber (310) of the multi-chamber container (300) is heated and a second chamber (320) is not heated, wherein the check is carried out by determining a temperature or a temperature change in the fluid system

Methodology Applied
Scientific EffectTemperature measurement:

Implementation Method 2

A dialysis machine equipped with a control system and sensors that automatically check the proper opening of the separation arrangement in the multi-chamber container by measuring variables such as temperature, pressure, weight, or optical properties

Methodology Applied
Scientific EffectPressure measurement:

Implementation Method 3

a first chamber (310) of the multi-chamber container (300) is heated and a second chamber (320) is not heated

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP2515963B1Dialysis machine, in particular peritoneal dialysis machine
Publication Date: 2024.02.14 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • EP2515963B1 patent drawingFigure 1a~1c
  • EP2515963B1 patent drawingFigure 2
  • EP2515963B1 patent drawingFigure 3

AI summary

The present invention relates to a dialysis machine, in particular a peritoneal dialysis machine, to which a fluid system having a multi-chamber container having at least two chambers can be coupled, which chambers have individual solutions and are separated by a separating arrangement to be opened mechanically, comprising a controller and at least one sensor for determining a measured variable in the fluid system, wherein the controller has a device for automatically checking if the separating arrangement of the multi-chamber container is opened properly, which device automatically checks if the separating arrangement of a multi-chamber container of a fluid system coupled to the dialysis machine is opened properly based on the measured variable determined by the sensor.