Peritoneal Dialysis Solution Preparation Apparatus with Integrated Gravimetric Scale

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Solution Overview

Problem

Existing point-of-care peritoneal dialysis systems face challenges in simplifying the preparation of peritoneal dialysis solutions at the point of use, making them prone to errors.

Innovation Solution

An apparatus comprising a disposable solution bag system with a scale for precise liquid measurement, a storage unit for liquid, a control unit, and actuators to regulate fluid flow, ensuring accurate and error-free preparation of peritoneal dialysis solutions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual preparation of dialysis solution is performed, then flexibility and adaptability are improved, but preparation accuracy and reliability deteriorate due to human error

Engineering Contradiction:
ImproveflexibilityVSAvoidpreparation accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system performs self-measurement using integrated scales and self-control through automated pumping mechanisms. The apparatus automatically regulates liquid flow from the storage unit to the solution bag based on weight measurements, eliminating the need for manual measurement and calculation while maintaining flexibility through programmable parameters.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical preparation operations are replaced by an automated control system that uses electronic sensors, scales, and programmable logic. The control unit monitors and adjusts the filling process automatically, substituting human operators with an automated feedback-controlled system that ensures consistent accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If automated filling systems are used, then preparation accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvepreparation accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple functions are merged into a single integrated apparatus: the scale for weight measurement, the pump for liquid transfer, the control unit for automation, and the heating element for temperature control are all combined in one device. This consolidation improves precision while managing complexity through integration rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The apparatus is designed as a multi-functional system that can perform weighing, automated filling, heating, and monitoring functions using a single integrated platform. The control unit manages multiple operations sequentially, allowing the same hardware to serve multiple purposes without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If precise measurement and control systems are implemented, then solution concentration accuracy is improved, but ease of operation deteriorates due to complex procedures

Engineering Contradiction:
Improveconcentration accuracyVSAvoidoperational simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system continuously monitors the weight of the solution bag during filling and automatically adjusts the pumping rate to achieve the target concentration. The control unit receives real-time feedback from the scale and modifies the filling process accordingly, ensuring accuracy while requiring minimal user intervention beyond initiating the process.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables simple, accurate, and error-free preparation of peritoneal dialysis solutions at the point of use, ensuring the correct concentration and quantity of dialysis solution for patient treatment.

Implementation Method 1

a scale at which the solution bag of the disposable is arranged, with the control unit being configured to initiate a filling of the solution bag with liquid from the storage unit using the actuators and to determine the quantity of the liquid that has flowed into the solution bag using the scale

Methodology Applied
Scientific EffectGravimetric measurement: Gravitation

Implementation Method 2

the apparatus comprises a pump and that the control unit is configured to initiate an active conveying of the liquid to the solution bag

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 3

the apparatus comprises a flow regulator and that the control unit is configured to initiate a gravimetric flow of the liquid into the solution bag using the flow regulator

Methodology Applied
Scientific EffectGravimetric flow: Gravitation

Data Source

PatentUS12337091B2Apparatus and method for preparing a peritoneal dialysis solution
Publication Date: 2025.06.24 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • US12337091B2 patent drawing
  • US12337091B2 patent drawing
  • US12337091B2 patent drawing

AI summary

The invention relates to an apparatus for preparing a peritoneal dialysis solution at the point of use comprising a disposable having a solution bag and associated filling lines and patient lines; a storage unit for liquid connected to the filling line; a control unit; and actuators for regulating a flow from the storage unit to the disposable, wherein the apparatus furthermore comprises a scale at which the solution bag of the disposable is arranged, with the control unit being configured to initiate a filling of the solution bag with liquid from the storage unit using the actuators and to determine the quantity of the liquid that has flowed into the solution bag using the scale.