Dialysis Sorbent Ion Exchange for Stable Sodium Concentration

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Solution Overview

Problem

Existing dialysis systems face challenges in maintaining stable sodium concentrations in regenerated dialysate due to the non-selective exchange behavior of ammonium, calcium, magnesium, and potassium ions, leading to potentially harmful fluctuations and the need for complex feedback control systems.

Innovation Solution

A sorbent system comprising a homogeneous mixture of uremic toxin-treating enzyme particles, cation exchange particles, and anion exchange particles, with a soluble source of sodium ions, allowing differential exchange behavior to control sodium concentration by adjusting the infusion of calcium, magnesium, and potassium ions to match the sodium release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional single-pass haemodialysis is used, then large volumes of purified water are required for dialysate preparation, but this increases the complexity of water purification systems and reduces patient mobility

Engineering Contradiction:
Improvevolume of purified waterVSAvoidwater purification system complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent implements a sorbent-based dialysate regeneration system that recovers and reuses dialysate after it has been used once. The spent dialysate is passed through a sorbent cartridge containing activated carbon, ion exchange resins, and other functional materials that remove uremic toxins, excess electrolytes, and metabolic wastes. The regenerated dialysate is then reused for subsequent dialysis treatments, transforming the linear single-pass system into a closed-loop regenerative system that dramatically reduces purified water consumption.

Inventive Principle:
Principle #34Discarding and recovering

2Quantity of substance

If sorbent-based regenerative dialysis is implemented, then dialysate can be recycled and reused, but sodium concentration stability deteriorates due to non-selective exchange behavior of multiple ions

Engineering Contradiction:
Improvedialysate consumptionVSAvoidsodium concentration stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent employs a multi-layered sorbent cartridge where each layer has specialized local properties designed for specific functions. The cartridge contains activated carbon layers for organic toxin adsorption, cation exchange resins for selective cation removal, anion exchange resins for anion removal, and buffering materials for pH control. This localized functional differentiation within the sorbent assembly enables selective ion exchange and precise sodium concentration control while effectively regenerating dialysate.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes ion exchange resins with specific capacity and selectivity parameters that can be adjusted to control sodium concentration. By selecting resins with appropriate exchange capacities, selectivity coefficients, and cross-linking densities, the system can preferentially exchange ammonium, calcium, magnesium, and potassium ions while maintaining stable sodium concentrations. The buffering capacity and pH of the sorbent materials are also optimized to prevent sodium shifts during dialysate regeneration.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple ion exchange materials are used in the sorbent, then removal of various metabolic wastes is improved, but the device complexity increases due to multiple sorbent layers

Engineering Contradiction:
Improvemetabolic waste removal efficiencyVSAvoidsorbent cartridge structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the sorbent cartridge into multiple functional layers, each containing specific materials optimized for removing particular types of metabolic wastes. The segmentation includes activated carbon layers for organic compounds, cation exchange layers for positively charged ions, anion exchange layers for negatively charged ions, and buffering layers for pH control. This segmented structure enables targeted removal of different waste products while maintaining manageable device complexity through modular layering.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs the sorbent cartridge to perform multiple functions simultaneously using integrated materials. Some sorbent materials exhibit multifunctional properties, such as activated carbon that adsorbs organic toxins while also providing surface area for microbial colonization, or ion exchange resins that remove multiple types of ions through selective exchange. This multi-functionality reduces the need for separate dedicated components for each function, thereby managing device complexity while maintaining comprehensive waste removal capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves precise control over sodium concentration in regenerated dialysate without feedback systems, ensuring stable physiological conditions and reducing the risk of harmful fluctuations.

Implementation Method 1

The sorbent comprises a soluble source of sodium ions in combination with (a) uremic toxin-treating enzyme particles which convert urea into ammonium ions and bicarbonate ions

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

cation exchange particles which exchange ammonium ions for predominantly hydrogen ions and which exchange calcium, magnesium and potassium cations for predominantly sodium ions

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentEP3548110B1Sorbent for a dialysis device and dialysis system
Publication Date: 2025.10.15 AWAK TECH PTE LTD
  • EP3548110B1 patent drawingFigure 1~2
  • EP3548110B1 patent drawingFigure 3~4b
  • EP3548110B1 patent drawingFigure 5~6d

AI summary

The invention relates to a sorbent for removing metabolic waste products from a dialysis liquid, the sorbent comprising a soluble source of sodium ions. The sorbent comprises an ion exchange system which converts urea to ammonium ions and which is configured to exchange ammonium ions for predominantly hydrogen ions and to exchange Ca, Mg, and K for predominantly sodium ions. The soluble source of sodium ions overcomes an initial drop in sodium concentration in regenerated dialysate. When used in conjunction with an infusion system configured to utilise exchange of Ca, Mg and K for sodium during dialysate regeneration a desired sodium ion concentration can be maintained.