Dialyzer Substituate Regulation via Rheological Loading

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Solution Overview

Problem

Existing extracorporeal blood treatment methods struggle to effectively regulate the substituate rate during hemodialysis, hemofiltration, and hemodiafiltration, which is crucial for maintaining optimal fluid balance and treatment efficiency.

Innovation Solution

The method involves regulating the substituate rate as a function of the rheological loading of the dialyzer, determined by transmembrane pressure and flow resistance, allowing for dynamic adjustment of the substituate rate to maintain optimal treatment conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the substituate rate is regulated based on fixed preset values, then the device operation is simple, but the treatment efficiency and fluid balance optimization are insufficient

Engineering Contradiction:
Improvetreatment efficiencyVSAvoidregulation system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the substituate rate is continuously adjusted based on measured rheological loading parameters (transmembrane pressure and flow resistance). The control unit receives real-time data from sensors and dynamically modifies the substituate rate to optimize treatment efficiency while maintaining manageable device complexity through automated closed-loop control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual or fixed preset regulation with an automated electronic control system that uses sensors and a control unit to dynamically adjust the substituate rate. This substitution of mechanical/fixed regulation with electronic feedback-based control enables more efficient treatment while keeping the system manageable through automation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If the substituate rate is increased to improve fluid balance, then fluid withdrawal is enhanced, but the rheological loading on the dialyzer increases reducing treatment quality

Engineering Contradiction:
Improvefluid balanceVSAvoidtreatment quality
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The control unit continuously monitors rheological loading parameters (transmembrane pressure and flow resistance) and adjusts the substituate rate in real-time. When rheological loading increases, the system automatically reduces the substituate rate to maintain treatment quality, while still achieving fluid balance through dynamic adjustment rather than fixed high-rate substitution.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions from static preset substituate rates to dynamic regulation that adapts to changing rheological conditions. The substituate rate is continuously modified based on real-time measurements of transmembrane pressure and flow resistance, enabling the system to respond to varying treatment conditions and maintain optimal performance throughout the procedure.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If fixed preset substituate rates are used, then the device operation is simple, but the system cannot adapt to changing treatment conditions

Engineering Contradiction:
Improveadaptation to treatment conditionsVSAvoidoperation simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system performs self-adjustment by automatically monitoring rheological loading parameters and modifying the substituate rate without requiring manual intervention. The control unit and sensors work together to enable the device to adapt to changing treatment conditions autonomously, maintaining ease of operation while significantly improving adaptability.

Inventive Principle:
Principle #25Self-service

4Quantity of substance

If high substituate rates are applied to ensure fluid balance, then fluid withdrawal is sufficient, but treatment efficiency decreases due to excessive rheological loading

Engineering Contradiction:
Improvefluid withdrawalVSAvoidtreatment efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The system uses real-time feedback from rheological loading sensors to dynamically adjust the substituate rate. This ensures sufficient fluid withdrawal is achieved while preventing excessive rheological loading that would reduce treatment efficiency, as the substituate rate is continuously optimized based on actual dialyzer conditions rather than fixed high-rate presets.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise regulation of the substituate rate, improving the efficiency and effectiveness of extracorporeal blood treatment by accounting for the dialyzer's rheological loading, thus optimizing fluid balance and treatment outcomes.

Implementation Method 1

A diffuse substance exchange essentially takes place via the membrane of the dialyzer

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

Only a convective substance exchange takes place

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The ultrafiltration rate at which fluid is removed from the patient is dependent on the transmembrane pressure TMP

Methodology Applied
Scientific EffectUltrafiltration: Pressure Gradient

Data Source

PatentUS12337093B2Method for regulating the supply of substituate during extracorporeal blood treatment and extracorporeal blood treatment device comprising a unit for regulating the supply of substituate
Publication Date: 2025.06.24 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • US12337093B2 patent drawing
  • US12337093B2 patent drawing

AI summary

A method that regulates supply of substituate in an extracorporeal blood treatment with an extracorporeal blood treatment apparatus comprising a dialyzer divided by a semipermeable membrane into a blood chamber and a dialyzing fluid chamber and a device for supplying substituate. An extracorporeal blood treatment apparatus that includes a device for regulating supply of substituate. Regulation of supply of substituate in the extracorporeal blood treatment takes place as a function of the rheological loading of the dialyzer. To regulate supply of substituate during extracorporeal blood treatment, rheological loading of the dialyzer is determined from transmembrane pressure on the dialyzer and flow resistance of the dialyzer and substituate rate is increased or reduced according to the loading. The selection of dialyzer parameters or blood parameters is therefore no longer necessary and the distinction between pre-dilution and post-dilution is also made obsolete.