Diamond Shield Tile With Graphitized Region for EMI Conduction

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Solution Overview

Problem

Existing methods for embedding authenticating markings or decorative gemstones within diamonds are unreliable and can affect the clarity and luminosity of the diamond, as they often require bonding agents that can degrade over time.

Innovation Solution

Synthetic diamonds are created with artificially embedded inclusions such as authenticating markings or secondary gemstones, which are incorporated during the diamond's synthesis process using chemical vapor deposition (CVD) methods, ensuring a secure and everlasting integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bonding agents are used to embed markings or gemstones within diamonds, then the markings can be secured within the diamond, but the clarity and luminosity of the diamond are affected and the bonding agents may degrade over time

Engineering Contradiction:
Improvesecurity of embedded markingsVSAvoidclarity and luminosity of diamond
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent removes the bonding agent from the system entirely by embedding markings and gemstones directly into the diamond during the synthesis process, eliminating the source of degradation and optical interference while maintaining secure integration

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs the embedding action during the diamond synthesis process itself, before the diamond is fully formed and cut. This preliminary action allows markings and gemstones to be incorporated into the diamond's crystal structure without requiring subsequent bonding operations that would compromise clarity

Inventive Principle:
Principle #10Preliminary action

2Illumination intensity

If smaller gemstones are placed within cavities of larger gemstones for decoration, then a pleasing decorative effect is achieved, but the anchoring and securing of the smaller stone becomes problematic and unreliable over time

Engineering Contradiction:
Improvedecorative effectVSAvoidanchoring reliability of smaller gemstone
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent merges the smaller gemstone with the larger diamond by growing them together through chemical vapor deposition, creating a unified structure where the smaller gemstone is an integral part of the larger crystal rather than a separate component requiring anchoring

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements nesting by incorporating the smaller gemstone within the crystal structure of the larger diamond during synthesis, creating a nested configuration where both gemstones are securely integrated without requiring external anchoring mechanisms

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of manufacture

If external markings are engraved on the girdle portion of diamonds, then authenticating identifiers can be placed on the diamond, but the markings can be easily removed as the girdle area is easily manipulated

Engineering Contradiction:
Improveability to place markingsVSAvoidpermanence of markings
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent performs the marking operation during the diamond synthesis process, embedding the markings into the crystal structure before the diamond is cut and polished. This preliminary action ensures the markings become an intrinsic part of the diamond rather than surface features that can be removed

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates localized regions within the diamond's crystal structure that have different properties from the surrounding material. The embedded markings and inclusions create distinct local zones that are permanently integrated into specific regions of the diamond, providing secure authentication features

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides a secure and lasting way to embed authenticating markings or decorative gemstones within diamonds, maintaining the diamond's clarity and luminosity without the risk of bonding agent degradation.

Implementation Method 1

The substrate portion and the encapsulating portion are bonded together by covalent carbon to carbon bonds

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

The substrate portion and/or the encapsulating portion are formed by known diamond deposition or synthesis processes. Such processes known in the art include chemical vapor deposition (CVD) methods

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Data Source

PatentUS20250194066A1Diamond-based electromagnetic interference shield
Publication Date: 2025.06.12 ELLANSALABS INC
  • US20250194066A1 patent drawing
  • US20250194066A1 patent drawing
  • US20250194066A1 patent drawing

AI summary

Disclosed herein are apparatuses and methods for providing a shield tile. In some embodiments, the shield tile includes a diamond in a shape of a prism. The diamond includes a first region converted to graphite. The first region is parallel to a base of the prism, and the first region extends to at least one face of the prism.