Diamond Spot Size Converter for Low-Loss Fiber Edge Coupling

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Solution Overview

Problem

Existing optical fiber-to-chip couplings face challenges in efficiently transitioning light signals due to mismatched spot sizes and stringent alignment requirements, leading to high loss and reliability issues, particularly in silicon-based photonic integrated circuits (PICs).

Innovation Solution

The implementation of a diamond-shaped optical coupler with a waveguide and intermediary elements, featuring an inversely tapered design and varying pitch, allows for efficient conversion of light between optical fibers and PICs, accommodating higher misalignment tolerances and reducing manufacturing complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional optical fiber-to-chip couplings are used, then light coupling is achieved, but high coupling loss occurs due to mismatched spot sizes

Engineering Contradiction:
Improvecoupling lossVSAvoidspot size matching precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent introduces an intermediary spot size converter structure between the optical fiber and the silicon waveguide. This converter acts as a mediator that gradually transforms the spot size from the fiber mode to the waveguide mode, avoiding direct coupling between mismatched modes and thereby reducing coupling loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The spot size converter employs continuous parameter changes in its geometric dimensions along the propagation direction. The width and height of the converter structure vary gradually, enabling adiabatic mode transformation that minimizes reflection and coupling loss while accommodating the spot size mismatch.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional optical fiber-to-chip couplings are used, then light coupling is achieved, but stringent alignment requirements lead to reliability issues

Engineering Contradiction:
Improvecoupling reliabilityVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The spot size converter serves as a tolerance-compensating intermediary structure. Its extended interaction length and gradual mode transformation capability provide inherent alignment tolerance, reducing the impact of manufacturing variations and assembly misalignments on coupling reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coupling structure is segmented into distinct regions: the fiber interface region, the spot size converter region with varying dimensions, and the waveguide interface region. This segmentation allows each region to be optimized independently, with the converter region specifically designed to provide alignment tolerance.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If diamond-shaped optical coupler with varying pitch is implemented, then misalignment tolerance is improved, but device complexity increases

Engineering Contradiction:
Improvealignment toleranceVSAvoidcoupler structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The spot size converter employs an asymmetric diamond-shaped cross-section with varying pitch between structural elements. This asymmetric geometry is specifically designed to match the mode field distribution transformation requirements, providing enhanced alignment tolerance while maintaining manufacturability through standard fabrication processes.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves low coupling loss and polarization mode dispersion, with improved reliability and manufacturability, enabling efficient light transfer with reduced sensitivity to alignment errors.

Implementation Method 1

The intermediary area preferably arranged over, in a vertical direction, the lower area and including two or more intermediary elements with an upper area arranged over the intermediary area. The upper area including one or more upper elements, where the two or more intermediary elements comprise a varying pitch along the propagation direction

Methodology Applied
Scientific EffectAdiabatic coupling:

Implementation Method 2

The lower area preferably includes a waveguide with a first end, a second end, and an inversely tapered portion

Methodology Applied
Scientific EffectTapered mode transformation:

Data Source

PatentUS12541061B2Diamond spot size converter for fiber edge coupling
Publication Date: 2026.02.03 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US12541061B2 patent drawing
  • US12541061B2 patent drawing
  • US12541061B2 patent drawing

AI summary

An optical coupler configured to couple light along a propagation direction is disclosed. The optical coupler includes a lower area. The lower area includes a waveguide including a first end, a second end, and an inversely tapered portion. The optical coupler includes an intermediary area arranged over, in a vertical direction, the lower area. The intermediary area includes two or more intermediary elements. The optical coupler includes an upper area arranged over the intermediary area. The upper area includes one or more upper elements.